3 Phase 380V Industrial Induction Heating Machine Furnace For Household Hand Tools

Maximized Productivity Industrial Induction Heating Equipment For Household & Hand Tools

HOW INDUCTION HEATING WORKS:

When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday's Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.

In a basic induction heating setup shown in Right Figure, a solid state RF power supply sends an AC current through an inductor (often a copper coil),and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.

As shown in follwoing Figure , these eddy currents flow against the electrical resistivity of the metal, generating precise and localized heat without any direct contact between the part and the inductor. This heating occurs with both magnetic and non-magnetic parts, and is often referred to as the "Joule effect", referring to Joule's first law – a scientific formula expressing the relationship between heat produced by electrical current passed through a conductor.

Secondarily, additional heat is produced within magnetic parts through hysteresis – internal friction that is created when magnetic parts pass through the inductor. Magnetic materials naturally offer electrical resistance to the rapidly changing magnetic fields within the inductor. This resistance produces internal friction which in turn produces heat.

In the process of heating the material, there is therefore no contact between the inductor and the part, and neither are there any combustion gases. The material to be heated can be located in a setting isolated from the power supply; submerged in a liquid, covered by isolated substances, in gaseous atmospheres or even in a vacuum.

INDUCTION HEATER POWER REQUIRMENT:

THE TECHNICAL PARAMETERS OF THE INDUCTION HEATER:

APPLICATIONS IN HOUSEHOLD AND HAND TOOLS:

The products of the household and hand tools industries make jobs easier for us every day. These industries encompass the design and manufacture of a wide variety of tools such as knives, shovels, saws, hammers, and screwdrivers.

Tool manufacturing processes such as heat treating, stress relieving, brazing, soldering, shrink fitting, metal to plastic insertion and preheating before welding.

THE ADVANTAGES OF THE INDUCTION HEATING:

Induction heating is a quick, clean, non-contact method of inducing heat for a wide variety of metal joining and heat treating applications. When compared to convection, radiant, open flame or other heating methods, induction heating offers substantial advantages:

• Increased consistency with solid state temperature control & closed loop monitoring systems

• Maximized productivity with in-cell operation; no soaking time or lengthy cool down cycles

• Improved quality with minimized product warpage, distortion and reject rates

• Extended fixture life with site-specific heat without heating any surrounding parts

• Environmentally sound without flame, smoke, waste heat, noxious emissions, loud noise

• Reduced energy consumption with up to 80% energy efficient operation

OUR SERVICES
Pre-sale service.

• Inquiry and consulting service
• Recommend the most suitable for our customers according to their requirements
• Sample testing support
• Working videos available
• View our factory

In-sale service.

•  Strictly manufacture the machine, according to relevant technical standards.
•  Take run test, according to relevant equipment test run regulations.
•  Strictly check up the machine, before delivery
•  Delivery on time.

After-sale service.

• Warranty time: 1year Warranty.
•  Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
•  If any big quality problems occurs out of the guarantee period, we will send maintenance
• Technician to provide visiting service after checking with the customer and charge for a favorable price.
• We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
• The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.