Auto Induction Forging Machine For Brass Copper Steel Forging

Auto Induction Forging Machine Pulling Feeder For Brass / Copper / Steel Forging

What is Hot Forging and Hot Forming?

• Metal forging and hot forming are excellent  induction heating applications. Industrial forging and hot forming processes involve bending or shaping a metal billet or bloom after it has been heated to a temperature at which its resistance to deformation is weak. Blocks of non-ferrous materials can also be used.

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• Hot Forging aims to fabricate the work pieces of certain temperature different materials require different temperatures into other shapes through forging press with the help of punch press forging machine or other equipment for instances hot extrusion of watch case watch flan handle mold accessory kitchen and table ware art ware standard part fastener fabricated mechanical part bronze lock rivet steel pin and pin.

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• Induction heating machines or conventional furnaces are used for the initial heating process. Billets can be transported through the inductor via a pneumatic or hydraulic pusher; pinch roller drive; tractor drive; or walking beam. Non-contact pyrometers are used to measure the billet temperature.

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  Other machines such as mechanical impact presses, bending machines, and hydraulic extrusion presses are used to bend or shape the metal.

   

• The approximate hot forming temperatures of the most commonly used industrial materials are:

   

  • Steel 1200º C • Brass 750º C • Aluminium 550º C

Induction Forging and Forming Application:

• Total Forming Applications

  Induction heating machines are commonly used to heat steel billets, bars, brass blocks, and titanium blocks to the proper temperature for forging and hot forming.

  Partial Forming Applications

  Induction heating is also used to heat parts such as pipe ends, axle ends, automotive parts, and bar ends for partial forming and forging processes.

The Induction Foring Machine

The equipment includes medium frequency induction heating machine, worktable, induction coil, feeding machine, Infrared temperature detector and some other parts.

Features of medium frequency induction forging machine:

• Wide frequency range: 1KHZ—20KHZ, according the diameter of working piece to choose suitable frequency.

• When heating a whole piece of material, the length of induction coil can be made from 500mm –1m, when heating multiple pieces, better penetrating results can be guaranteed.

•  It adopts continuously heating method, with uniform load in induction coil, it can solve the problem of great voltage change in output power during heating process when the temperature of work piece reach 1100℃ from room temperature, by this way, actual output power can be always above 95% efficiency, thus the machine is effectively used.

•  When heating bronze, aluminum and other nonferrous metal, by suitable design of induction coil and capacitance, the actual output power of machine can be above 85% efficiency than calculated.

•  Compare with controllable silicon frequency machine, our equipment is of small size, easy maintenance, and can save power by approximately 15--20%.

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Our services

Pre-sale service.

• Inquiry and consulting service
• Recommend the most suitable for our customers according to their requirements
• Sample testing support
• Working videos available
• View our factory

In-sale service.

•  Strictly manufacture the machine, according to relevant technical standards.
•  Take run test, according to relevant equipment test run regulations.
•  Strictly check up the machine, before delivery
•  Delivery on time.

After-sale service.

• Warranty time: 1year Warranty.
•  Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
•  If any big quality problems occurs out of the guarantee period, we will send maintenance
• Technician to provide visiting service after checking with the customer and charge for a favorable price.
• We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
• The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.