Engergy Efficient Industrial Induction Heating Equipment For Automotive Manufacturing
WHAT IS INDUCTION HEATING:
Induction heating is a process which is used to bond, harden or soften metals or other conductive materials. For many modern manufacturing processes, induction heating offers an attractive combination of speed, consistency and control.
In the most common heating methods, a torch or open flame is directly applied to the metal part. But with induction heating, heat is actually "induced" within the part itself by circulating electrical currents.
Induction heating relies on the unique characteristics of radio frequency (RF) energy - that portion of the electromagnetic spectrum below infrared and microwave energy. Since heat is transferred to the product via electromagnetic waves, the part never comes into direct contact with any flame, the inductor itself does not get hot, and there is no product contamination. When properly set up, the process becomes very repeatable and controllable.
INDUCTION HEATER POWER REQUIRMENT:
Induction Heater Power Require depends on following factors :
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Mass of work piece
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» | Material properties of work piece |
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Temperature increase you require
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» | Heating time require |
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Effectiveness of coil design
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» | Comprehensive full load design |
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Any heat loss during heating process
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THE TECHNICAL PARAMETERS OF THE INDUCTION HEATER:
Model | GYD-160AB (Three phase) |
Work power | 340V-430V |
Maximum input current | 240A |
Output power | 160KW |
Fluctuating frequency | 30-80KHZ |
The flow rate of cooling water | 0.08-0.16Mpa 12L/Min |
Water temperature protection point | 50C |
Product size | main :1090x650x1610 mm |
transformer :980x480x850 mm | |
Net weight | main : 265 kg |
transformer : 138 kg |
APPLICATIONS IN AUTOMOTIVE MANUFACTURING:
Induction heating machines are used in the manufacture of many parts along the automotive drive train - including CV joints, tulips, gears, steering racks, and wheel hubs. Induction technology is also used to produce large body and engine parts such as rocker arms, cam shafts, valves, connecting rods, banding, crank shafts, and starting rings. Finally, shock absorber components are hardened and formed using induction.
Induction heating machines are increasingly used for automotive manufacturing processes such as:
Optimized Consistency
OUR SERVICES
Pre-sale service.
In-sale service.
After-sale service.