100KW Fast Heating Medium Frequency Induction Hardening Machine For Gear Quenching
WHAT IS INDUCTION HARDENING?
Induction hardening is a form of heat treatment in which a metal part with sufficient carbon content is heated in the induction field and then rapidly cooled. Induction hardening uses induction heating and rapid cooling (quenching) to increase the hardness and durability of steel. Induction is a non-contact process that produces intense, localized and controlled heat quickly. By induction, only the part to be hardened is heated. Optimal results are achieved by optimizing the heating cycle, frequency, and process parameters such as coil and quench design. Induction is used to harden many parts. Examples include: gears, crankshafts, camshafts, drive shafts, output shafts, torsion bars, rocker arms, valves, rock drills, slewing bearings, inner and outer rings.
| Name |
100KW Fast Heating Medium Frequency Induction Hardening Machine For Gear Quenching
|
Application | Gear Quenching |
| Work power | 340V-430V | Out power | 100KW |
| Product size | main : 1090*650*1610MM | Certificate | CE,SGS, ROHS |
| transformer : 1070*480*850MM |
The paramerters of 100KW Fast Heating Medium Frequency Induction Hardening Machine For Gear Quenching:
| Model | GYMD-100AB (Three phase) |
| Work power | 340v-430v |
| Maximum input current | 150A |
| Output power | 100KW |
| Fluctuating frequency | 1-10KHZ |
| The flow rate of cooling water | 0.15-0.3Mpa 10L/Min |
| Water temperature protection point | 40C |
| Product size | main :874x520x1100 mm |
| transformer :870x430x750 mm | |
| Net weight | main : 115 kg |
| transformer : 76.5 kg |
APPLICATION RANGE:
1. Heat treatment of metals: hardening, tempering, and annealing.
2. Heating prior to deformation: forging, swaging, upsetting, bending, and piercing.
3. Brazing and Soldering: brazing of steel, brass, and copper to each other in combination and aluminum to aluminum.
4. Shrink fitting: In any manufacturing process, for example, shrink fitting of motor rotors to shafts, shrink fitting of shell casings for compressors.
5. Coating: Of dissimilar metals, prior to insulation, and curing, such as paint.
6. Melting: Of all types of metals.
7. Other applications include crystal growing, cap sealing, sintering, carbon vapor deposition, levitation, exit axial deposition, and plasma generation.
ADVANTAGES OF INDUCTION HARDENING
Induction hardening increases throughput. It is a very fast and repeatable process that can be easily integrated into a production line. It is clean, safe and usually has a small footprint. Workpieces are usually treated individually. This ensures that each individual workpiece is hardened to its own exact specifications. The optimized process parameters for each part can be stored on your server. Induction hardening is very energy efficient because only the part to be hardened is heated.
Induction technology is most commonly used for quenching and tempering procedures, and it offers the most obvious advantages. The process requires a very high degree of precision in heating and quenching the steel to achieve the desired hardness distribution. Even very small variations in the process, such as excessive heating times or quenching at the wrong temperature, can lead to large differences between parts. Therefore, precise control of the process becomes essential. Induction technology offers more control than any other heating method.
Welcome to GY
GY had developed many years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency,ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatmen tneeds.The lates tDSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation break throughs.
From 1996, devoted
For more than 27 years, GY has always been adhering to the company philosophy of innovation, adherence to quality and excellent operation. A single R&D office researches a single product. After more than 20 years of hard work, it has developed steadily. The current equipment users cover many industries such as manufacturing, electric power and nuclear power,government science reform, university scientific research, and special military industry. In view of the different voltage levels
in some countries, the company has developed special input voltage induction heating equipment for different frequency parameters. For example, the input voltage suitable for use i n the United States, Japan and other countries is single-phase 110V, three-phase 110V, three-phase 220V, and three-phase 480V. Heating equipment and heating equipment with input voltage of three-phase 415V and three-phase 440V suitable for use in Southeast Asian countries such as Malaysia, Australia and Thailand Inheritance builds trust.
Inherit and build trust
Made in China is facing global competition and challenges. To find a suitable position in the international and domestic markets and open up a larger market, we must use more advanced technology and good after-sales service to improve ourselves. We will always be committed to the application and promotion of GY series products in the market with the spirit of pursuing professionalism, excellence and perseverance, and seek cooperation with suppliers, agents and users with professional technical support and good business collaboration. Common development and progress.
