High-Speed Heating Surface Hardening Induction Hardening Machine For Steel
Induction hardening is a contactless heating process using the principles of electromagnetic induction to generate heat within a workpiece’s surface layers. In a much shorter heating time than other methods, hardening optimizes mechanical properties, such as strength and stiffness, making it the preferred method for manufacturers with significant throughput needs. Hardening typically takes just seconds!
Hardening steel is most effective through heat-treating processes for parts used in production. You’ll have a cost-effective method for processing shafts or other parts using induction hardening. Typically, induction hardening is applied to metal parts to achieve excellent surface wear resistance while maintaining their mechanical properties. It is a process that results in very high surface hardness of the metal materials, making it perfect for manufacturing components exposed to heavy loads. After an induction hardening process is achieved, a metal part must be quenched with water, oil, or air to obtain specific properties for the surface layer. Surface hardening increases the resistance to wear and may be used to improve the strength of heavily stressed components.
The parameters of the induction hardening machine:
| Model | GYM-60AB (Three phase) |
| work power | 340V-430V |
| Maximum input current | 95A |
| Output power | 60kw |
| fluctuating frequency | 1-10khz |
| output current | 400-2400A |
| the flow rate of cooling water | 0.08-0.16Mpa 10L/Min |
| water temperature protection point | 50C |
| product size | main :690x640x1060 mm |
| transformer : 870x430x750 mm | |
| net weight | main : 95 kg |
| transformer : 79.5kg |
Advantages of induction hardening:
Fast and Repeatable
Easy to Operate and Automate
Applications of the induction hardening:
Single Shot Hardening
Auto-hardening may be used for static heating, single-shot heat treating, and, to a lesser extent, in horizontal scanners or continuous/progressive hardening applications.
Selective Induction Case Hardening
Because induction hardening is not a batch process (typically, a single piece is hardened at a time), the hardening machines may be located within production cells, allowing for continuous process flow.
As with any process, hardening is also a function of time and temperature, and induction hardening typically uses shorter times and higher temperatures to achieve results equivalent to furnace tempered. Our engineers can offer a complimentary evaluation of your application and will consult you regarding your particular manufacturing requirements.
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