IGBT Controlled High-Speed Heating Induction Hardening Machine For Gears
Induction hardening is the most effective heat treatment method to improve the surface wear resistance and hardness of metal parts. It rapidly heats carbon steel parts to a set temperature by induction heating and then cools quickly. Induction hardened metal workpieces increase in hardness.
The most significant benefit of induction hardening is its controllability and repeatability. You can set the position and temperature of the heated metal workpiece. You can also precisely control the depth and time of hardening by adjusting the power, frequency, and induction coil of the hardening equipment. This ensures consistent results for metal workpieces.
GY induction hardening equipment can be integrated into your production line to automate the entire production process. Depending on the production process, you can also quench in water, oil or air. Our engineers can evaluate your application needs free of charge and provide you with a complete solution.
The parameters of the induction hardening machine:
Model | GYM-60AB (Three phase) |
work power | 340V-430V |
Maximum input current | 95A |
Output power | 60kw |
fluctuating frequency | 1-10khz |
output current | 400-2400A |
the flow rate of cooling water | 0.08-0.16Mpa 10L/Min |
water temperature protection point | 50C |
product size | main :690x640x1060 mm |
transformer : 870x430x750 mm | |
net weight | main : 95 kg |
transformer : 79.5kg |
Advantages of induction hardening:
Fast and Repeatable
Easy to Operate and Automate
GY gear induction hardening machines are capable of rapid heating and rapid cooling of gears in seconds. After induction hardening, the hardness of the gear increases and the fatigue resistance increases. The surface is also not easily oxidized or decarburized, and the deformation of the gear is minor.
Our technical team adjusts the power and frequency of the machine according to the depth, hardness, and time requirements of the gear hardening process and designs reasonable induction coils according to the diameter and thickness of the gears.
The induction hardening process is widely used in the automobile manufacturing industry. Our gear induction hardening machines can be used for hardening straight, helical, herringbone, bevel, disc gears, shafts, rack gears, etc.
Our services
Pre-sale service.
In-sale service.
After-sale service.