Tempering Shaft Induction Hardening Machine For Surface or Through Hardening

INDUCTION HARDENING:

Induction hardening is a form of heat treatment in which a metal part with sufficient carbon content is heated in the induction field and then rapidly cooled. This increases both the hardness and brittleness of the part. Induction heating allows you to have localized heating to a pre-determined temperature and enables you to precisely control the hardening process. Process repeatability is thus guaranteed. Usually, induction hardening is applied to metal parts which need to have great surface wear resistance, while at the same time retaining their mechanical properties. After the induction hardening process is achieved, the metal workpiece needs to be quenched in water, oil or air inorder to obtain specific properties of the surface layer.

Our engineers can provide free application evaluation and advise you on your specific production requirements. GY induction can design the most suitable coil for your induction hardening application.

 

 

Induction Hardening Machine

Induction Hardening Machine is used for surface hardening and through hardening, via static hardening or scan hardening according to different type of workpieces such as shafts, gear, coupling, brake discs, chains, rolls, pipes, slabs, rods etc, Induction heating allows heat to apply on particular area of the part, precise hardening in particular zone ensures good hardening quality.

 

GY Induction hardening System consists vertical, horizontal, turntable and customized induction hardening machines. These machines are available from small, manually loaded machines to large, automatic hardening plants with induction convertor power output 80kW-1000kW and wide range of frequency.

QUICK DETAILS:

Name	Spray cooling Quenching Machine Induction Hardening Machine For Tempering Gear	Application	Quenching
Net weight	900kg	Cooling method	immersion, hydrojet
Dimension	1100*900*2000	Certificate	CE,SGS

 

TECHNICAL PARAMETERS:

• The maximum diameter of quenching material: 300mm
• The maximum weight of the work piece: 50kg
• Work piece operating speed:1-30mm/s
• Work piece descent speed: 120mm/s
• Speed of main shaft:1-200r/min
• Motor power of main drive: 1.5kw
• Cooling method: immersion, hydrojet
• Machine Weight: 900kg
• Dimension: 1100*900*2000
• Transmission mode: mechanical rotation

Advantages of induction hardening:

• Precise control over temperature and hardening depth

• Controlled and localized heating

• Easily integrated into production lines

• Fast and repeatable process

• Each workpiece can be hardened by precise optimized parameters

• Energy-efficient process

Induction forging uses induction heating to pre-heat billets, bars and bar ends for forging. Forged Metals can be steel, stainless steel, aluminum, brass, copper etc.

Induction heating for forging process includes two forms of heating:

• Partial heating to bar end, midsection of bar and billet for partial forging process.
• Total heating to billets, bars, blocks for total forging

Our services

Pre-sale service.

• Inquiry and consulting service
• recommend the most suitable for our customers according to their requirements
• Sample testing support
• working videos available
• View our factory

In-sale service.

• Strictly manufacture the machine, according to relevant technical standards.
• Take run test, according to relevant equipment test run regulations.
• Strictly check up the machine, before delivery
• Delivery on time.

After-sale service.

• Warranty time: 1year Warranty.
• Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
• If any big quality problems occurs out of the guarantee period, we will send maintenance
• technician to provide visiting service after checking with the customer and charge for a favorable price.
• We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
• The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.