120KW Light Touch Screen Industrial Induction HeatingMachine Soft Switch 5-20KHZ for Hardening

120KW Light Touch Screen Industrial Induction HeatingMachine Soft Switch 5-20KHZ For Hardening

INDUCTION HEATING:

Induction heating is a fast, efficient, precise and repeatable non-contact method for heating metals or other electrically-conductive materials. The material may be a metal such as brass, aluminum, copper or steel or it can be a semiconductor such as silicon carbide, carbon or graphite. 

GY indcution heating had developed about 27 years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency, ultrahigh frequency induction heating machine, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatment needs.The latest DSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation breakthroughs.

Induction hardening is a form of heat treatment in which a metal part with sufficient carbon content is heated in the induction field and then rapidly cooled. This increases both the hardness and brittleness of the part. Induction heating allows you to have localized heating to a pre-determined temperature and enables you to precisely control the hardening process. Process repeatability is thus guaranteed. Usually, induction hardening is applied to metal parts which need to have great surface wear resistance, while at the same time retaining their mechanical properties. After the induction hardening process is achieved, the metal workpiece needs to be quenched in water, oil or air inorder to obtain specific properties of the surface layer.

Our engineers can provide free application evaluation and advise you on your specific production requirements. GY can design the most suitable coil for your induction hardening application.

Benefits of Induction Hardening:

• Precise control over temperature and hardening depth
• Controlled and localized heating
• Easily integrated into production lines
• Fast and repeatable process
• Each workpiece can be hardened by precise optimized parameters
• Energy-efficient process

The parameters of 120KW Light Touch Screen Industrial Induction HeatingMachine Soft Switch 5-20KHZ for Hardening

The advantages of the DSP induction heating machine:

1. Small size, light weight, no high pressure equipment, small footprint and movable operation;

2. Less power consumption and saving cooling water;

3. Fast heating and less oxide layer;

4. According to the size of the power, the frequency band is divided into a variety of models, customers can be selected according to the process requirements, in order to obtain a satisfactory performance price ratio;

5. The installation is simple, easy to operate, the user only needs to take 10 minutes to learn the entire operation process;

6. Fault detection and protection features complete:  

    The perfect fault detection and protection circuit monitors the faults of water shortage, overheating, overvoltage, overcurrent and lack of faults in real time, and responds quickly. The cause of the fault is displayed on the display screen at the right time, and the indicator light is synchronized; in addition, it can also be output by the output port. Relay signal for external system coordination work.

7. Resonant frequency automatic tracking system:

    It completely solves the shortcomings of analog system frequency tracking and ensures the stability of IGBT resonant system; it can keep the output current or power unchanged even if the power grid fluctuates, and ensure that IGBT always works at zero current switch (ZCS) under any working condition. In the state, the IGBT is in the best working state, the power consumption is the smallest, and the whole machine is the most efficient;

8. Friendly man-machine interface:

    Human-computer interaction can be selected in a variety of ways, LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose as needed; from the function realization and operation settings, the traditional mechanical button panel is fully covered. Make operation and maintenance easier, more intuitive and more convenient;

9, Hardware isolation interface:

    It is compatible with existing PLC on the market, which is beneficial to customers' functional transformation of existing PLC systems and further expansion of automation systems.

10. Remote communication interface:

     With RS-23Z/RS-485/CAN communication interface, it can realize multi-machine network monitoring and control. The default RS485 adopts the common MODBVS communication protocol; 4-20MA or 0-10V interface can support closed-loop control with external system, such as temperature Closed loop control system.

11, zero power start: zero voltage output of start and standby, no need for false load support.

12, working mode: you can choose constant current, or constant power, you can also do constant voltage source output.

13. The device is equipped with a conspicuous red emergency stop button. When an emergency occurs, you can quickly press this button.

Stop the equipment work and use it to achieve protection measures.

14. The internal components of the equipment are reasonably laid out, and the main control circuit board is placed on the weak current side to avoid interference of the strong electricity to the control circuit and improve the control precision;

Increased wear resistance

• Hardness and wear resistance are directly related. Assuming the material starts in an annealed or softer condition, the wear resistance will increase significantly after induction hardening.

Increased strength and fatigue life due to a soft core and surface residual stress

• Compressive stress (generally considered a positive attribute) is due to the hardened structure near the surface occupying slightly more volume than the core and previous structure.

Parts can be tempered after induction hardening to adjust the hardness level as needed

• As with any process that produces a martensitic structure, tempering will reduce hardness while also reducing brittleness.

Hard, deep surface shells

• The typical surface depth is 0.030 "-120", which is deeper on average than processes like carburizing at subcritical temperatures, carbo-nitriding, and various forms of nitriding. For some projects, such as axles or parts that remain useful even after a lot of material wear, shell depths may be as high as ½ inch or more.

Selective hardening process without the need for masking

• Areas that have been welded or machined remain soft - few other heat treating processes can achieve this.

Relatively minimal distortion

• Example: a 1 "Øx40" long shaft with two evenly distributed journals, each 2 inches long, that need to support load and wear. Induction hardening is only done on these surfaces, totaling 4 inches long. Using traditional methods (or if we were to induction harden the entire length for this purpose), the distortion would be significantly greater.

Allows the use of lower-cost steels, such as 1045

• The most commonly used steel for induction-hardened parts is 1045. It is easy to machine, inexpensive, and can be induced hardened to 58 HRC+. The risk of cracking during the process is also relatively low. Other popular materials used for this process include 1141/1144, 4140, 4340, ETD150, and various cast irons.

GY had developed 27 years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency,ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatmen tneeds.The lates tDSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation breakthroughs.

From 1996, devoted
For more than 20 years, GY has always been adhering to the company philosophy of innovation, adherence to quality and excellent operation. A single R&D office researches a single product. After more than 20 years of hard work, it has developed steadily. The current equipment users cover many industries such as manufacturing, electric power and nuclear power,government science reform, university scientific research, and special military industry. In view of the different voltage levels in some countries, the company has developed special input voltage induction heating equipment for different frequency parameters. For example, the input voltage suitable for use i n the United States, Japan and other countries is single-phase 110V, three-phase 110V, three-phase 220V, and three-phase 480V. Heating equipment and heating equipment with input voltage of three-phase 415V and three-phase 440V suitable for use in Southeast Asian countries such as Malaysia, Australia and Thailand Inheritance builds trust.

Inherit and build trust
Made in China is facing global competition and challenges. To find a suitable position in the international and domestic markets and open up a larger market, we must use more advanced technology and good after-sales service to improve ourselves. We will always be committed to the application and promotion of GY series products in the market with the spirit of pursuing professionalism, excellence and perseverance, and seek cooperation with suppliers, agents and users with professional technical support and good business collaboration, common development and progress.