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Fast Medium Frequency Induction Heating Machine For All Kinds Of Metals

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Fast Medium Frequency Induction Heating Machine For All Kinds Of Metals
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Features
Specifications
Heating Method: Induction Heating
Heating Speed: Fast
Temperature Control Accuracy: ±1℃
Fluctuating Frequency: 1-20KHZ
Heating Temperature Range: 0-2000℃
Cooling System: Water Cooling
Heating Material: All Kinds Of Metals
Safety Protection: Yes
High Light:

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Basic Infomation
Place of Origin: CHINA
Brand Name: GY
Certification: CE,FCC,SGS,ROHS
Payment & Shipping Terms
Packaging Details: Wooden box
Delivery Time: 7 Workdays
Payment Terms: 100%TT before shipment
Supply Ability: 500Sets/month
Product Description

Product Description:

Induction heating is the process of heating electrically conductive materials, namely metals or semi-conductors, by electromagnetic induction, through heat transfer passing through an induction coil that creates an electromagnetic field within the coil to heat up and possibly melt steel, copper, brass, graphite, gold, silver, aluminum, or carbide.

 

An important feature of the induction heating process is that the heat is generated inside the object itself, instead of by an external heat source via heat conduction. Thus objects can be heated very rapidly. In addition, there need not be any external contact, which can be important where contamination is an issue.

 

An induction heater consists of an electromagnet and an electronic oscillator that passes a high-frequency alternating current (AC) through the electromagnet. The rapidly alternating magnetic field penetrates the object, generating electric currents inside the conductor called eddy currents. The eddy currents flow through the resistance of the material and heat it by Joule heating. In ferromagnetic and ferrimagnetic materials, such as iron, heat also is generated by magnetic hysteresis losses. The frequency of the electric current used for induction heating depends on the object size, material type, coupling (between the work coil and the object to be heated), and the penetration depth.

 

An induction heating machine is a device that uses electromagnetic induction to heat electrically conductive materials such as metals. An induction heating machine consists of an induction coil, a power supply, and a workpiece. The induction coil generates an alternating magnetic field that induces eddy currents in the workpiece. The eddy currents cause resistive heating and raise the temperature of the workpiece. Induction heating machines can be used for various applications such as hardening, annealing, quenching, shrink fitting, brazing, soldering, melting, forging, and welding.

 

Features:

Six Protections of Induction Heating Machine

Induction Heating Machines take a number of safety precautions seriously to ensure a safe and durable heating process. These are:

  • Overcurrent protection
  • Water shortage protection
  • Overheating protection
  • Overvoltage protection
  • Short circuit protection
  • Phase protection

 

Main Parts Introduction

Induction Heating Machines are made up of high-quality parts that are extremely reliable for a long-term and safe function.

  • For the German SIEMENS INFINEON IGBT Module, the features include oscillation frequency, fast response time, superhigh stability, and almost spatter-free welding.
  • Japan Nichicon electrolytic capacitor enhances the filtering capability.
  • Imported transistor integrated block.
  • All water pipes are made of thermostability, High-pressure resistance, and best-quality materials.
  • The main card, signal circuit, drive circuit board, control circuit board, and their components are from reputed manufacturers such as Toshiba, Hitachi, and Motorola.
  • Induction Heating Machines use internationally advanced all-solid-state semiconductor power devices.
  • The other technical advantages include perfect control, alarm display circuit, full automatic tracking frequency, continuously adjustable power, safe dependable protection, clear and accurate data display, and much more.
  • In terms of performance, Induction Heating Machines feature fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency and reliable working process.
Fast Medium Frequency Induction Heating Machine For All Kinds Of Metals 0

Applications:

Induction Brazing (Brazing, Silver Welding, Copper Brazing)

It is mainly by heating to a certain temperature to melt the solder, so as to connect two metals of the same material or different materials together. The specific applications are as follows:

  • All kinds of metal tool induction brazing welding: diamond tools, grinding tools, drilling tools, alloy saw blades, carbide turning tools, milling cutter, reamer, planer, woodworking drill, etc.
  • All kinds of metal mechanical parts welding: metal bathroom products, refrigeration copper accessories, lighting accessories, mold accessories, metal handles, egg beaters, alloy steel and steel, steel and copper, copper and copper equivalent metal or dissimilar metal silver welding, brazing;
  • Composite pot bottom welding is mainly used for round, square, and other special-shaped flat stainless steel pot bottoms, and aluminum three-layer brazing, which can also be used for other metal plane brazing.
  • The heating plate welding of the electric kettle (electric coffee pot) is mainly used for brazing between stainless steel flat bottom, aluminum sheet, and various shapes of electric heating tubes.

 

Induction Heating (Induction Forging, Shrink Fitting, Melting)

Induction hot forging: it is mainly on the workpiece heating to a certain temperature (according to different materials heating temperature is different), through the punch, forging bed, or other forms of the workpiece forging into other shapes. For example watch case, table blank, handle, mold accessories, kitchen tableware, handicrafts, standard parts, fasteners, mechanical parts processing, copper locks, rivets, steel brazing, brazing hot extrusion, and so on.

 

Induction shrink fitting: It mainly refers to the different metal or metal and non-metal between the heating of the metal, using the principle of thermal expansion or thermal fusion to make the two connected together. For example computer radiator copper core and aluminum sheet, horn net buried value welding, steel-plastic tube compound, aluminum foil sealing (toothpaste), motor rotor, electric heating tube sealing, and so on.

 

Induction Melting: It mainly refers to the metal through high temperature, metal into a liquid, mainly applicable to iron, steel, copper, aluminum, zinc, and a variety of precious metals. Like melting gold and silver etc.

 

Induction Heat Treatment (Surface Hardening)

It is mainly through the workpiece heating and other processing that the hardness of the metal material changes. The specific applications are as follows:

  • All kinds of hardware tools, hand tools. Such as pliers, wrenches, hammers, axs, screwdrivers, scissors (garden scissors), and so on induction quenching;
  • All kinds of car, and motorcycle accessories. Such as crankshaft, connecting rod, piston pin, sprocket, aluminum wheel, valve, rocker shaft, transmission shaft, small shaft, fork, and so on induction quenching;
  • Various power tools for heat treatment. Such as gears, shafts;
  • Machine tool industries. Such as machine tool surface, machine tool guide rail induction quenching;
  • All kinds of metal parts, machining parts. Such as shaft, gear (sprocket), CAM, chuck, fixture induction hardening;
  • Hardware mold industry. Such as small mold, mold accessories, mold inner hole induction hardening;

 

Induction Annealing (Tempering, Hardening, and Tempering)

Various stainless steel industry annealing. Such as stainless steel basins, pot annealing stretching, annealing edge and sink annealing, stainless steel tubes, stainless steel tableware, stainless steel cups, etc.

Other kinds of metal workpiece induction annealing. Such as golf ball heads, cue, copper lock heads, hardware copper accessories, kitchen knife handles, blades, aluminum pots, aluminum buckets, aluminum radiators, and all kinds of aluminum products.

induction heating

Customization:

Customized Medium Frequency Induction Heating Machine from GY

GY offers a wide range of customizable Medium Frequency Induction Heating Machines that are perfect for medium-frequency induction melting and heating applications. Our machines have a power range of 15-1000KW and come with a wide range of safety protection features. All of our machines boast a CE, FCC, SGS, and ROHS certification and are guaranteed to meet the highest standards of quality.

We offer a minimum order of 1SET and our machines are packaged in wooden boxes for safe shipping. Our machines have a delivery time of 7 workdays and can be paid for using a 100% TT before shipment. We have a supply ability of 500Sets/month and our machines are designed to work continuously for 24 hours a day. Our machines are designed for indoor use and come with water cooling systems for added safety.

At GY, we strive to offer the highest quality Medium Frequency Induction Heating Machines at competitive prices. We are committed to providing our customers with the best service and products. If you have any questions or would like more information, please contact us. We look forward to hearing from you!

 

Support and Services:

Technical Support and Service for Medium Frequency Induction Heating Machine

We provide professional technical support and service for our Medium Frequency Induction Heating Machine. Our professional team of engineers is available 24 hours a day, 7 days a week to answer any questions you may have and assist you in troubleshooting and resolving any issues you may encounter.

We also offer a variety of support options, including phone and email support and online troubleshooting. We keep our support team up to date on the latest technology and regularly update our support tools and resources to ensure that you get the best possible service.

We also provide extended warranty and maintenance services to ensure that your Medium Frequency Induction Heating Machine continues to perform optimally. We also offer regular preventive maintenance services to keep your machine running smoothly and efficiently.

We are committed to providing the highest quality of technical support and service for our Medium Frequency Induction Heating Machine. If you ever have any questions or concerns, please don't hesitate to reach out and contact us.

 

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