30KW Induction Heater For Metal Heating With Water Cooling Touch Screen

 Touch Screen 30KW Medium Frequency Induction Heating Machine For Metal Heating 

WHAT IS INDUCTION HEATING:

Induction heating is an efficient way to quickly heat electrically conductive metals with pinpoint accuracy. The process is used in manufacturing plants in the aerospace, automotive, construction, power generation and medical device industrial sectors among others.

Two basic things for induction heating to occur:

• A changing magnetic field
• An electrically conductive material placed into the magnetic field

GY's skilled technicians and application engineers have years of experience designing and manufacturing customized solutions for specific production applications and parts as well as unique manufacturing environments. We can custom design a system to match your workpiece – large or small. Our power supplies are rugged and flexible enough to be used in your shop or in the field, in remote locations or tight spots.  We'll offer advice and custom design an induction power supply and induction heating coils for you.

THE PRAMETERS OF GYM-DSP-30AB MEDIUM FREQUENCY INDUCTION HEATING MACHINE:

Main Parts Introduction:

• Germany SIEMENS INFINEON IGBT Module. ( oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
• Japan Nichicon electrolytic capacitor. ( filter capacitor )
• Imported transistor integrated block.
• All water pipe use thermostability, High pressure resistance best quality material.
• Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers.
• International advanced all-solid-state semiconductor power devices.
• Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
• Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency

THE ADVANTAGES OF THE INDUCTION HEATING MACHINE:

• Improved product quality. The contact-free process induces heat in the product without touching it, reducing the opportunity for damage. Reduced energy costs. Unlike inefficient furnaces, the induction heating process converts up to 80% of the expended energy into useful heat, offering substantial cost savings.
• Reduced maintenance requirements and costs. Adding solid-state induction equipment to your process can eliminate the excessive maintenance costs associated with large ovens and furnaces. Precision heating with minimized distortion. The precise induction process delivers heat exactly where it is needed, so the other areas of your part are not exposed to possible distortion.
• Reduced excess heating of the manufacturing environment. Induction heating is localized, providing increased employee comfort.
• Reduced emissions of toxins and noise levels. High-frequency induction heating is a clean process, producing no smoke, pollution, waste heat, or noise.
• Drastically reduced cycle times. Instantaneous heat allows for quicker startup and increased production capabilities.
• Higher repeatability. Accurate temperature control provides uniform, consistent results, with fewer rejected parts.

APPLICATION FOR INDUCTION:

1. Heat treatment of metals: hardening, tempering, and annealing.

2. Heating prior to deformation: forging, swagging, upsetting, bending, and piercing.

3. Brazing and Soldering: brazing of steel, brass, and copper to each other in combination and aluminum to aluminum.

4. Shrink fitting: In any manufacturing process, for example, shrink fitting of motor rotors to shafts, shrink fitting of shell casings for compressors.

5. Coating: Of dissimilar metals, prior to insulation, and curing, such as paint.

6. Melting: Of all types of metals.

7. Other applications include crystal growing, cap sealing, sintering, carbon vapor deposition, levitation, exit axial deposition, and plasma generation.

OPTIMIZED DESIGHS TO FIT ANY NEED:

To maximize efficiency and product quality, GY can customize a coil and power supply package to meet your exact application and heating requirements.

Coil design. Proper coil design is a key to achieving maximum process performance, and GY’s expertise in coil design sets us apart in the induction heating industry. Using our custom state-of-the-art coil design software, we use specific process parameters and data from your part drawings to engineer a coil of optimum size and shape for your application. We can also provide multiple-coil designs that heat numerous locations or parts simultaneously.

Complete engineering, manufacturing, and testing

With our experienced engineers, a world class manufacturing environment, and state-of-the-art test lab, GY can meet your needs quickly and effectively. Every new project begins with listening to the concerns and needs of our customers. Regardless of the size, shape or composition of your product, our seasoned engineers have the expertise to develop a solution that meets your requirement. We can even work with you to integrate the induction heating process into your automated manufacturing line.

Worldwide sales and service

With our knowledgeable sales staff, 24-hour service hotline, and extensive product line, we are prepared to meet the needs of customers around the globe. Our Applications Lab was developed to evaluate our customers’ parts and process requirements to ensure that the solution we propose is the best one for your application. Once your system is complete, we have field technicians available to provide on-site installation support and technical instruction on the operation and maintenance of your equipment. Additionally, GY stocks a full inventory of spare parts, to ensure that your GY equipment is operating when you need it.