High Temperature Medium Frequency Induction Heating Machine 15-1000KW

Product Description:

Induction heating is the process of heating electrically conductive materials, such as metals or semi-conductors, by electromagnetic induction. When an induction coil creates an electromagnetic field, heat transfer passes through the coil to heat up and possibly melt items like steel, copper, brass, graphite, gold, silver, aluminum, or carbide.

An induction heating machine consists of an induction coil, a power supply, and a workpiece. The induction coil generates an alternating magnetic field that induces eddy currents in the workpiece, this causes resistive heating and raises the temperature of the workpiece. This is beneficial because it generates heat within the object instead of externally through heat conduction, which can make the process much quicker. Moreover, there is no external contact, which can be important when the need for avoiding contamination is a necessity.

Induction heating machines can be used for various purposes such as hardening, annealing, quenching, shrink fitting, brazing, soldering, melting, forging, and welding. The frequency of the electric current used for induction heating depends on factors such as the size of the object, material type, the coupling between the work coil and the object being heated and the penetration depth.

Features:

There are six main protections for induction heating machines: Overcurrent Protection, Water Shortage Protection, Overheating Protection, Overvoltage Protection, Short Circuit Protection and Phase Protection.

The main parts for induction heating machines include German SIEMENS INFINEON IGBT Module which has features of oscillation frequency, fast response time, superhigh stability and almost spatter-free welding, Japan Nichicon electrolytic capacitor for filter capacitor, imported transistor integrated block, thermostability and high pressure resistance best quality material for water pipe, Toshiba, Hitachi and Motorola for main card, signal circuit, drive circuit board, control circuit board and componets, and international advanced all-solid-state semiconductor power devices.

Besides, the machine also has technical advantages like perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection, clear and accuracy data display and etc., and superiority advantages like fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency, uniform heating and etc.

Applications:

Induction brazing(Brazing, silver welding, copper brazing): It is mainly by heating to a certain temperature to melt the solder, so as to connect two metals of the same material or different materials together, the specific application is as follows:

• All kinds of metal tool induction brazing welding: diamond tools, grinding tools, drilling tools, alloy saw blades, carbide turning tools, milling cutter, reamer, planer, woodworking drill, etc.
• All kinds of metal mechanical parts welding: metal bathroom products, refrigeration copper accessories, lighting accessories, mold accessories, metal handle, egg beater, alloy steel and steel, steel and copper, copper and copper equivalent metal or dissimilar metal silver welding, brazing;
• Composite pot bottom welding is mainly used for round, square, and other special-shaped flat stainless steel pot bottoms, and aluminum three-layer brazing, which can also be used for other metal plane brazing.
• The heating plate welding of the electric kettle (electric coffee pot) is mainly used for brazing between stainless steel flat bottom, aluminum sheet, and various shapes of electric heating tubes.

Induction heating(induction forging, shrink fitting, melting)

• Induction hot forging: it is mainly on the workpiece heating to a certain temperature (according to different materials heating temperature is different), through the punch, forging bed, or other forms of the workpiece forging into other shapes. For example watchcase, table blank, handle, mold accessories, kitchen tableware, handicrafts, standard parts, fasteners, mechanical parts processing, copper locks, rivets, steel brazing, brazing hot extrusion, and so on.
• Induction shrink fitting: It mainly refers to the different metal or metal and non-metal between the heating of the metal, using the principle of thermal expansion or thermal fusion to make the two connected together. For example computer radiator copper core and aluminum sheet, horn net buried value welding, steel-plastic tube compound, aluminum foil sealing (toothpaste), motor rotor, electric heating tube sealing, and so on.
• Induction Melting: It mainly refers to the metal through high temperature, metal into a liquid, mainly applicable to iron, steel, copper, aluminum, zinc, and a variety of precious metals. Like melting gold and silver etc.

Induction Heat Treatment(Surface Hardening): It is mainly through the workpiece heating and other processing to make the hardness of the metal material changes, the specific application is as follows:

• All kinds of hardware tools, hand tools. Such as pliers, wrench, hammer, ax, screwdriver, scissors (garden scissors), and so on induction quenching;
• All kinds of car, and motorcycle accessories. Such as crankshaft, connecting rod, piston pin, sprocket, aluminum wheel, valve, rocker shaft, transmission shaft, small shaft, fork, and so on induction quenching;
• Various power tools heat treatment. Such as gears, shafts;
• Machine tool industries. Such as machine tool surface, machine tool guide rail induction quenching;
• All kinds of metal parts, machining parts. Such as shaft, gear (sprocket), CAM, chuck, fixture induction hardening;
• Hardware mold industry. Such as small mold, mold accessories, mold inner hole induction hardening;

Induction annealing (Tempering, hardening, and tempering)

• Various stainless steel industry annealing. Such as stainless steel basin, pot annealing stretching, annealing edge and sink annealing, stainless steel tube, stainless steel tableware, stainless steel cup, etc.
• Other kinds of metal workpiece induction annealing. Such as golf ball head, cue, copper lock head, hardware copper accessories, kitchen knife handle, blade, aluminum pot, aluminum bucket, aluminum radiator, and all kinds of aluminum products.

Induction heating application in the automobile industry

• Induction heating mainly refers to the heat treatment of car and motorcycle accessories. For example crankshaft, connecting rod, sprocket, suspension parts, brake discs, flywheels, and other induction hardening and quenching;
• Heat treatment of aluminum alloy automobile accessories. Such as gear housing, aluminum wheel, exhaust pipe, engine shell, oil pan, transmission case, housing, camshaft, aluminum cylinder head, etc. induction quenching and annealing;
• Manufacturing of automobile parts. Such as bumper, grille, wiper, muffler, bearing, wrench, nut, valve guide, oil seal, and other parts induction heating hardening.

Customization:

GY brings you the best quality medium-frequency induction heating machine for your production needs. Our machine is certified with CE, FCC, SGS and ROHS and is suitable for continuous 24 hours of work per day. Our medium frequency induction power ranges from 15kw to 1000kw and temperature control accuracy is ±1℃. The machine has a fast heating speed and a water cooling system. The minimum order quantity is 1 set, and the packaging is a wooden box. Price is negotiable and delivery time is 7 workdays. Payment terms is 100% TT before shipment and we provide 500 sets/month supply ability.

Support and Services:

We provide technical support and service to ensure that the Medium Frequency Induction Heating Machine (MFIHM) operates smoothly and efficiently. Our services include:

• Installation: Our technicians can help you install the MFIHM properly for optimal performance.
• Troubleshooting: If the MFIHM develops a fault, our technicians will be able to diagnose and fix the problem quickly.
• Maintenance: Our technicians can provide regular maintenance and upkeep for the MFIHM, ensuring it continues to operate as smoothly as possible.
• Support: We provide comprehensive technical support if you have any questions or concerns about the MFIHM.

FAQ: