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FCC Induction Heating Machine For Forging , 24 Hours Continuous Work

1SET
MOQ
Negotiation
Price
FCC Induction Heating Machine For Forging , 24 Hours Continuous Work
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Features
Specifications
Heating Material: All Kinds Of Metals
Cooling System: Water Cooling
Machine Type: Heating Machine
Power Range: 15-1000KW
Safety Protection: Yes
Heating Temperature Range: 0-1000℃
Heating Method: Induction Heating
Temperature Control Accuracy: ±1℃
High Light:

15kw induction heating machine for forging

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FCC induction heating machine for forging

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forging medium frequency induction heating machine

Basic Infomation
Place of Origin: CHINA
Brand Name: GY
Certification: CE,FCC,SGS,ROHS
Payment & Shipping Terms
Packaging Details: Wooden box
Delivery Time: 7 Workdays
Payment Terms: 100%TT before shipment
Supply Ability: 500Sets/month
Product Description

Product Description:

Induction heating is the process of heating electrically conductive materials by electromagnetic induction, through heat transfer passing through an induction coil. The induction coil creates an electromagnetic field within the coil to heat up and possibly melt certain materials such as steel, copper, brass, graphite, gold, silver, aluminum, or carbide. An induction heater consists of an electromagnet and an electronic oscillator that passes a high-frequency alternating current (AC) through the electromagnet. The rapidly alternating magnetic field penetrates the object, generating electric currents inside the conductor called eddy currents.

 

The eddy currents flow through the resistance of the material and heat it by Joule heating. In ferromagnetic and ferrimagnetic materials, such as iron, heat also is generated by magnetic hysteresis losses. The frequency of the electric current used for induction heating depends on the object size, material type, coupling (between the work coil and the object to be heated), and the penetration depth.

An important feature of the induction heating process is that the heat is generated inside the object itself, instead of by an external heat source via heat conduction. Thus objects can be heated very rapidly. In addition, there need not be any external contact, which can be important where contamination is an issue.

 

An induction heating machine is a device that uses electromagnetic induction to heat electrically conductive materials such as metals. The induction coil generates an alternating magnetic field that induces eddy currents in the workpiece, which causes resistive heating and raises the temperature of the workpiece. Induction heating machines can be used for various applications such as hardening, annealing, quenching, shrink fitting, brazing, soldering, melting, forging, and welding.

 

Features:

Induction heating machines have six relevant protections for their proper functioning:

  • Overcurrent Protection
  • Water shortage Protection
  • Overheating Protection
  • Overvoltage Protection
  • Short circuit Protection
  • Phase Protection

 

The device is constructed with some notable components, such as:

  • Germany SIEMENS INFINEON IGBT, which provides very solid oscillation frequency, fast response time, superhigh stability, almost spatter-free welding;
  • Japan Nichicon electrolytic capacitor, considered a filter capacitor;
  • Imported transistor integrated block.

The water pipes are made of thermostability, high pressure resistance, best quality material. The main card, signal circuit, drive circuit board, control circuit board and components come either from Toshiba, Hitachi,Motorola or Chinese top manufacturers. All-solid-state semiconductor power devices from international advanced providers are used as well.

The most distinguishing features of such induction heating machines are:

  • Perfect control and alarm display setting;
  • Full automatic tracking frequency, continuous adjustable power, safe dependable protection;
  • Clear and accuracy data display.

Additionally, these machines have technical edges like fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency and precision.

 

Applications:

Induction brazing(Brazing, silver welding, copper brazing): It is mainly by heating to a certain temperature to melt the solder, so as to connect two metals of the same material or different materials together, the specific application is as follows:

  • All kinds of metal tool induction brazing welding: diamond tools, grinding tools, drilling tools, alloy saw blades, carbide turning tools, milling cutter, reamer, planer, woodworking drill, etc.
  • All kinds of metal mechanical parts welding: metal bathroom products, refrigeration copper accessories, lighting accessories, mold accessories, metal handle, egg beater, alloy steel and steel, steel and copper, copper and copper equivalent metal or dissimilar metal silver welding, brazing;
  • Composite pot bottom welding is mainly used for round, square, and other special-shaped flat stainless steel pot bottoms, and aluminum three-layer brazing, which can also be used for other metal plane brazing.
  • The heating plate welding of the electric kettle (electric coffee pot) is mainly used for brazing between stainless steel flat bottom, aluminum sheet, and various shapes of electric heating tubes.

 

Induction heating(induction forging, shrink fitting, melting):

  • Induction hot forging: it is mainly on the workpiece heating to a certain temperature (according to different materials heating temperature is different), through the punch, forging bed, or other forms of the workpiece forging into other shapes. For example watchcase, table blank, handle, mold accessories, kitchen tableware, handicrafts, standard parts, fasteners, mechanical parts processing, copper locks, rivets, steel brazing, brazing hot extrusion, and so on.
  • Induction shrink fitting: It mainly refers to the different metal or metal and non-metal between the heating of the metal, using the principle of thermal expansion or thermal fusion to make the two connected together. For example computer radiator copper core and aluminum sheet, horn net buried value welding, steel-plastic tube compound, aluminum foil sealing (toothpaste), motor rotor, electric heating tube sealing, and so on.
  • Induction Melting: It mainly refers to the metal through high temperature, metal into a liquid, mainly applicable to iron, steel, copper, aluminum, zinc, and a variety of precious metals. Like melting gold and silver etc.

 

Induction Heat Treatment(Surface Hardening): It is mainly through the workpiece heating and other processing to make the hardness of the metal material changes, the specific application is as follows:

  • All kinds of hardware tools, hand tools. Such as pliers, wrench, hammer, ax, screwdriver, scissors (garden scissors), and so on induction quenching;
  • All kinds of car, and motorcycle accessories. Such as crankshaft, connecting rod, piston pin, sprocket, aluminum wheel, valve, rocker shaft, transmission shaft, small shaft, fork, and so on induction quenching;
  • Various power tools heat treatment. Such as gears, shafts;
  • Machine tool industries. Such as machine tool surface, machine tool guide rail induction quenching;
  • All kinds of metal parts, machining parts. Such as shaft, gear (sprocket), CAM, chuck, fixture induction hardening;
  • Hardware mold industry. Such as small mold, mold accessories, mold inner hole induction hardening;

 

Induction annealing (Tempering, hardening, and tempering):

  • Various stainless steel industry annealing. Such as stainless steel basin, pot annealing stretching, annealing edge and sink annealing, stainless steel tube, stainless steel tableware, stainless steel cup, etc.
  • Other kinds of metal workpiece induction annealing. Such as golf ball head, cue, copper lock head, hardware copper accessories, kitchen knife handle, blade, aluminum pot, aluminum bucket, aluminum radiator, and all kinds of aluminum products.
induction melting

Customization:

Medium Frequency Induction Heating Machine

Brand Name: GY

Place of Origin: CHINA

Certification: CE,FCC,SGS,ROHS

Minimum Order Quantity: 1SET

Price: Negotiation

Packaging Details: Wooden box

Delivery Time: 7 Workdays

Payment Terms: 100%TT before shipment

Supply Ability: 500Sets/month

Heating Material: All Kinds Of Metals

Power Range: 15-1000KW

Temperature Control Accuracy: ±1℃

Voltage: 220V-380V

Heating Method: Medium Frequency Induction Heating

Highlights of Medium Frequency Induction Heating Machine:
  • Medium Frequency Induction Heating
  • Medium Frequency Induction Power
 

Support and Services:

We offer comprehensive technical support and service for our Medium Frequency Induction Heating Machine products. Our experienced technicians are available to provide technical support, troubleshooting, and repairs. We also offer on-site installation and preventative maintenance services. Our knowledgeable customer service staff is available to answer questions and provide advice on the best solutions for your particular application.

 

FAQ:

Q1: What is the Brand Name of the Medium Frequency Induction Heating Machine?

A1: The Brand Name is GY.

Q2: Where is the Place of Origin of the Medium Frequency Induction Heating Machine?

A2: The Place of Origin is CHINA.

Q3: What Certifications does the Medium Frequency Induction Heating Machine have?

A3: The Medium Frequency Induction Heating Machine has CE,FCC,SGS,ROHS Certifications.

Q4: What is the Minimum Order Quantity for the Medium Frequency Induction Heating Machine?

A4: The Minimum Order Quantity for the Medium Frequency Induction Heating Machine is 1SET.

Q5: How much does the Medium Frequency Induction Heating Machine cost?

A5: The price of the Medium Frequency Induction Heating Machine is Negotiable.

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