DSP Digital HF Induction Heater , 100KW 80khz Induction Heating Device

100KW High Frequency 30-80khz Induction Heating Device DSP Full Digit

HIGH FREQUENCY INDUCTION HEATER:

High frequency induction furnace, also can be called high frequency induction heating machine, high frequency induction heating device, high frequency heating power supply, high frequency welding machine, high frequency induction heater, etc. It is mainly used for induction heating of metal materials, and non-contact can be heated to metal very fast. It has the advantages of energy saving, environmental protection, power saving, small size, convenient installation and operation, fast heating speed, safety, and high efficiency.

THE PARAMETERS OF HIGH FREQUENCY INDUCTION HEATER GYD-100AB:

APPLICATIONS OF INDUCTION HEATING MACHINE:

High frequency induction hardening machines are mainly used for heating the metal workpiece, to let the metal material hardness changed to reach the hardening purpose.

The detailed application fields are as following:

• All kinds of hardware tools, hand tools quenching hardening, like pliers quenching, spanner quenching, hammerhead quenching, ax quenching, screwdriver quenching, scissors quenching, etc

• All kinds of automobile and motorcycle parts quenching, like crankshaft, connecting rod, piston pin, sprocket, aluminum wheel valve, rocker shaft, drive axle, small shaft, fork hardening, etc.

• All kinds of power tools, such as gear, shaft quenching.

• Machine tool industry, such as the machine bed surface, machine guide, etc

• All kinds of hardware metal parts, machining parts, such as gear, sprocket, CAM, clamping fixture quenching.

• Hardware mold industry, such as small mold, mold accessories, inside hole quenching.

DSP+ FPGA Full Digital Control Equipment Function Introduction:

1. Built-in process temperature PID closed loop program (optional), PID parameters can be set:

• In many cases, the constant temperature operation mode can be used to automatically control the heating temperature of the workpiece and the output power of the power supply. After the temperature reaches the set value, the temperature is kept constant. Process PID temperature control program supports workpiece heating up to several grams and hundreds of tons, and its fast characteristics can be used for fast temperature control in seconds;

• In the process type PID closed-loop program, the inert link transfer function is added to solve the measurement delay problem of the temperature signal. The exponential/logarithmic reduction operation can quickly restore the actual temperature of the workpiece. Now, whether it is thermocouple temperature measurement or infrared temperature measurement, excellent fast and no overshoot PID temperature control can be realized;

• Temperature change rate controllable: Automatically raises and lowers temperature according to a certain slope.

2. With energy control features: The integration of power versus time can be controlled, which is very effective for constant temperature control, quenching, relatively fixed workpieces and processes, and can meet high level and complex process control requirements.

3. Accurate and fast internal control :

• Comprehensively improve system accuracy and speed, current display and control resolution is extremely high, stable output does not fluctuate, control speed is not affected;

4. The fast automatic phase-frequency tracking technology based on the reactance analysis method solves the defects such as phase instability fluctuation of the 90° period latching method, sometimes entering the capacitive area switch, frequency shift causing phase shift, and small traceable range; Therefore, the IGBT switching loss is greatly reduced in the high frequency state

.

Replacing the sensor or load change automatically and quickly tracks the resonant frequency and phase, ensuring that the power supply always operates at the optimum operating point. No adjustment parameters are required. The same model can guarantee an accurate IGBT zero-crossing switch in a frequency range as wide as 10 times.

5. Working mode:

• You can choose constant current or constant power output
.

6. The system adopts the self-innovated fast IGBT drive circuit:

• Compared with the current drive circuit, it can significantly improve the resonance waveform, reduce the dead time, further reduce the switching loss, and increase the stability of the frequency tracking. At the same time, each IGBT drive is With short circuit protection and under voltage protection;

7. Uninterrupted operation design:

• In the case of rapid switching or flickering of the power supply circuit or accidental protection, the device can perform automatic diagnosis and automatically return to normal operation state (automatic restart), which can avoid production loss caused by shutdown. ;

8. The grid voltage adapts to a wide range:

• Can adapt to -30% - +10% of the grid fluctuation range (three-phase 380VAC models). And under the control of the DSP, the output operating value is not affected by the grid voltage fluctuations;

9. The output of the device is not equipped with transformer type, with transformer type, with transformer cord and long portable type, which can be used by our company according to the diversity of customer heating process and the special nature of the working condition;

10. Local fixed output function:

• Can be fixed in the digital fixed amount, the potentiometer shift will not affect the output, this function can be combined with the timer and energy control function;

11. The device has power, resonant voltage, volts, temperature limit function, and has over-limit protection function;

12. Fault detection and protection functions complete:

• A complete fault detection and protection circuit, real-time monitoring of water shortage, overheating, over-voltage, over-current, lack of equal faults, rapid response, the cause of the fault is displayed on the display at the right time, and the synchronization indication Light indication; in addition, relay signals can be output from the output for external system coordination.

13. Friendly human-computer interaction:

• Human-computer interaction can choose a variety of ways, LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose as needed; comprehensive coverage from function implementation and operation settings The traditional mechanical button panel makes operation and maintenance simpler, more intuitive and more convenient;

14. Hardware isolation interface:

• It can be compatible with the existing PLC on the market, which is beneficial to the customer to modify the existing PLC system and further expand the automation system.

15. Remote communication interface:

• Perfect communication control function, support RS-232C/RS-485/CAN interface, can realize multi-machine network monitoring and control, default RS485 adopts common MODBVS communication protocol; 4-20MA or 0-10V interface It can support closed-loop control with external systems, such as temperature closed-loop control systems.

16. Reasonable layout of internal components of the equipment:

• The main control circuit board is placed on the weak current side to avoid interference of the strong electricity to the control circuit and improve the control precision.

GY had developed 27 years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency,ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatmen tneeds.The lates tDSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation breakthroughs.

From 1996, devoted
For more than 20 years, GY has always been adhering to the company philosophy of innovation, adherence to quality and excellent operation. A single R&D office researches a single product. After more than 20 years of hard work, it has developed steadily. The current equipment users cover many industries such as manufacturing, electric power and nuclear power,government science reform, university scientific research, and special military industry. In view of the different voltage levels in some countries, the company has developed special input voltage induction heating equipment for different frequency parameters. For example, the input voltage suitable for use i n the United States, Japan and other countries is single-phase 110V, three-phase 110V, three-phase 220V, and three-phase 480V. Heating equipment and heating equipment with input voltage of three-phase 415V and three-phase 440V suitable for use in Southeast Asian countries such as Malaysia, Australia and Thailand Inheritance builds trust.

Inherit and build trust
Made in China is facing global competition and challenges. To find a suitable position in the international and domestic markets and open up a larger market, we must use more advanced technology and good after-sales service to improve ourselves. We will always be committed to the application and promotion of GY series products in the market with the spirit of pursuing professionalism, excellence and perseverance, and seek cooperation with suppliers, agents and users with professional technical support and good business collaboration, common development and progress.