Water Cooling System High Frequency Induction Heating Machine For Metals Heating
INDUCTION TEMPERING:
Induction tempering is a heat treatment process usually performed following a process of induction hardening, atmospheric carburizing, or carbonitriding, in order to achieve the desired ductility, hardness/stiffness ratio.
In order to achieve the desired range of hardness, or to add stiffness to a part while increasing malleability. Induction tempered steel is usually done in furnaces that may have an option for protective gases. The protective gas will keep the surface from oxidizing throughout the process and is mostly used at higher temperatures. A lower frequency achieves results within seconds, as opposed to furnace-tempered applications which usually require hours.
For certain types of steel, holding time in a tempering temperature is very important; extended holding times will be appropriate at higher temperatures. Depending on the steel grade used there is a phenomenon known as tempering frostiness that may arise in specific temperature ranges. Tempering within these temperature intervals should generally be avoided. These areas are shown in a steel suppliers’ catalogue of steels, along with their most appropriate temperatures. Depending on the requirements for hardness induction tempering can be performed on all components, such as bars, joints, and shafts. Tempering improves both material hardness and wear resistance.
THE PARAMETERS OF HIGH FREQUENCY INDUCTION HEATER GY-60AB:
Model | GY-60AB (Three phase) |
work power | 340V-430V |
input current | 60A |
Fluctuating output power | 60KVA |
fluctuating frequency | 30-80KHZ |
output current | 400-2400A |
the flow rate of cooling water | 0.08-0.16Mpa 7.6L/Min |
water temperature protection point | 40C |
product size | main : 640x280x550 mm |
transformer : 510x260x410 mm | |
net weight | main : 37.5 kg |
transformer : 32.5 kg |
Induction Heater Power Require Depends on following factors : | |||
» | Mass of work piece | » | Material properties of work piece |
» | Temperature increase you require | » | Heating time require |
» | Effectiveness of coil design | » | Comprehensive full load design |
» | Any heat loss during heating process |
APPLICATIONS OF INDUCTION HEATING MACHINE:
Where are induction tempers used? Steel and cast-iron hardening is the most common application for induction heat treating.
Induction tempering is used extensively in the automotive industry for tempering surface-hardened components like shafts, bars, and joints. The tubing and pipe industries also use the process to temper workpieces. It is also a form of case hardening, which can be used on many plates of steel and steel alloys to increase surface layer properties, such as wear resistance and hardness.
Other industry uses include:
THE ADVANTAGES OF THE INDUCTION HEATING MACHINE:
1, Good start up performance: IGBT MF induction power supply apply series resonance technology so it can be starts up 100% under any condition.
2, Less indterface to power grid: Less harmonic current and high power factor,Power factoer remaining 0.95 above during machine running
3, Low energy consumption: in series resonant circuit,voltage at inductor high and current low so energy loss is very low ;Soft switch technology applied then switch loss is very low
4, Water cooled by heat exchanger: Using distilled water as circulating water to avoid sediment and clog of hose
5, Good reliability: IGBT is a self turn-off transistor that ensures incersion with suvvess and takes protection instantly; IGBT used form Infineon world-renowned manufacturer
6, High conversion efficiency more than 97.5%: IGBT(Insulated Gate Bipolar Transistor)inversion technology
7, Energy saving up to 15%-30% compared with SCR technology induction machine: LC series resonance circuit and voltage feedback design, low energy comsumption
8, Cooper &stainless steel fasteners and radiator,better cooling and anti-electrolysis
GY had developed 27 years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency,ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatment needs.The latest DSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation breakthroughs.
From 1996, devoted
For more than 20 years, GY has always been adhering to the company philosophy of innovation, adherence to quality and excellent operation. A single R&D office researches a single product. After more than 20 years of hard work, it has developed steadily. The current equipment users cover many industries such as manufacturing, electric power and nuclear power,government science reform, university scientific research, and special military industry. In view of the different voltage levels in some countries, the company has developed special input voltage induction heating equipment for different frequency parameters. For example, the input voltage suitable for use i n the United States, Japan and other countries is single-phase 110V, three-phase 110V, three-phase 220V, and three-phase 480V. Heating equipment and heating equipment with input voltage of three-phase 415V and three-phase 440V suitable for use in Southeast Asian countries such as Malaysia, Australia and Thailand Inheritance builds trust.
Inherit and build trust
Made in China is facing global competition and challenges. To find a suitable position in the international and domestic markets and open up a larger market, we must use more advanced technology and good after-sales service to improve ourselves. We will always be committed to the application and promotion of GY series products in the market with the spirit of pursuing professionalism, excellence and perseverance, and seek cooperation with suppliers, agents and users with professional technical support and good business collaboration, common development and progress.