Customized Industrial Induction Heating Machine For Closed Loop Control Heating

Custom Design Industrial Induction Heating Equipment For Closed Loop Control Heating

WHAT IS  INDUCTION HEATING :

Induction heating is a quick, flame-free, non-contact method for heating metals. It only works with electrically conductive substances, but it’s one of the fastest ways to heat an item to the core. Induction heating is so efficient and precise because it utilizes electromagnetism. In an industrial setting, a technician will use an induction heating device to create an electrical current in the metal object, which generates heat at a molecular level. This heat builds until the metal is hot and pliable enough for machining.

EQUIPMENT CHARACTERISTICS:

Adopting constant temperature closed-loop control operation mode, the temperature change rate is controllable, and the temperature is automatically raised and lowered according to a certain slope; that is, the heating temperature of the workpiece and the output power of the power supply are automatically controlled, and the temperature reaches the set value to maintain constant temperature operation. The process-type PID temperature control program supports heating of workpieces as small as a few grams to hundreds of tons, and its rapid characteristics can be used for rapid temperature control in seconds;

In the PID closed-loop program, an inert link transfer function is added to solve the problem of the measurement delay of the temperature signal. Through the exponential / logarithmic reduction operation,the actual temperature of the workpiece can be quickly restored. Now,whether it is thermocouple temperature measurement or infrared temperature measurement, excellent fast PID temperature control without overshoot can be achieved.

INDUCTION HEATER POWER REQUIRMENT:

EQUIPMENT FEATURES:

• PID precise temperature control, heating platform automatically raises and lowers temperature accordingto a certain slope.

• The high-quality configuration of the heating platform is clear at a glance, and the careful design is perfect.

• The fan is designed with low noise, extended service lifeand good heat dissipation effect.

• It has fast protection speed, and can protect the load in time for over-current and short-circuit, that is, cut off the output, and automatically return to work after troubleshooting.

THE ADVANTAGES OF THE INDUCTION HEATING:

Optimized Consistency

• Induction heating eliminates the inconsistencies and quality issues associated with open flame, torch heating and other methods. Once the system is properly calibrated and set up, there is no guess work or variation; the heating pattern is repeatable and consistent. With modern solid state systems, precise temperature control provides uniform results; power can be instantly turned on or shut off. With closed loop temperature control, advanced induction heating systems have the capability to measure the temperature of each individual part. Specific ramp up, hold and ramp down rates can be established & data can be recorded for each part that is run.

Maximized Productivity

• Production rates can be maximized because induction works so quickly; heat is developed directly and instantly (>2000º F. in < 1 second) inside the part. Startup is virtually instantaneous; no warm up or cool down cycle is required. The induction heating process can be completed on the manufacturing floor, next to the cold or hot forming machine, instead of sending batches of parts to a remote furnace area or subcontractor. For example, a brazing or soldering process which previously required a time-consuming, off-line batch heating approach can now be replaced with a continuous, one-piece flow manufacturing system.

Improved Product Quality

• With induction, the part to be heated never comes into direct contact with a flame or other heating element; the heat is induced within the part itself by alternating electrical current. As a result, product warpage, distortion and reject rates are minimized. The vacuum brazing process is often utilized when maximum product quality is essential; the part can be isolated in an enclosed chamber with a vacuum, inert or reducing atmosphere to eliminate the effects of oxidation.

Extended Fixture Life

• Induction heating rapidly delivers site-specific heat to very small areas of your part, without heating any surrounding parts. This extends the life of the fixturing and mechanical setup.

Environmentally Sound

• Induction heating systems do not burn traditional fossil fuels; induction is a clean, non-polluting process which will help protect the environment. An induction system improves working conditions for your employees by eliminating smoke, waste heat, noxious emissions and loud noise. Heating is safe and efficient with no open flame to endanger the operator or obscure the process. Non-conductive materials are not affected and can be located in close proximity to the heating zone without damage.

Reduced Energy Consumption

• Tired of increasing utility bills? This uniquely energy-efficient process converts up to 90% of the energy expended energy into useful heat; batch furnaces are generally only 45% energy-efficient. And since induction requires no warm-up or cool-down cycle, stand-by heat losses are reduced to a bare minimum. The repeatability and consistency of the induction process make it highly compatible with energy-efficient automated systems.

OUR SERVICES

Pre-sale service.

• Inquiry and consulting service
• Recommend the most suitable for our customers according to their requirements
• Sample testing support
• Working videos available
• View our factory

In-sale service.

•  Strictly manufacture the machine, according to relevant technical standards.
•  Take run test, according to relevant equipment test run regulations.
•  Strictly check up the machine, before delivery
•  Delivery on time.

After-sale service.

• Warranty time: 1year Warranty.
•  Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
•  If any big quality problems occurs out of the guarantee period, we will send maintenance
• Technician to provide visiting service after checking with the customer and charge for a favorable price.
• We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
• The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.