Medium Frequency 80KW Induction Forging Machine For OD50mm Shaft Heating
INDUCTION FORGING MACHINE:
An Induction Forging Machine is a specialized machine that uses induction heating to heat and form metal parts. The machine typically includes an induction heating coil, a power supply, and a control system. The metal part to be forged is placed within the induction heating coil, where it is heated by the electromagnetic field generated by the coil. Once the metal is heated to the desired temperature, it is removed from the coil and placed in a forging die, where it is shaped into the desired form through hammering or pressing.
The machine is typically used for mass production of consistent quality of metal parts in industries such as automotive, aerospace, tool and die, energy, construction, medical and food industry. The machine can be used for heating and forming various types of metal parts, including steel, aluminum, copper, and brass.
| Specification | Max output power | Heating capability for common materials |
| GYM-80 forging furnace | 80KW | Recommending for OD15-OD50mm steel bar heating |
Six Protection:
| MFP | GYM-40KW | GYM-80KW | GYM-100KW | GYM-120KW | GYM-160KW | GYM-200KW | GYM-250KW | GYM-300KW | GYM-400KW |
| Bar Diameter | 15~30(mm) | 15~50(mm) | 20~50(mm) | 20~50(mm) | 25~80(mm) | 25~100MM | 25~110MM | 40~120(mm) | 40~140(mm) |
| Production Rates | 0.1~0.12(T/h) | 0.2~0.25(T/h) | 0.2~0.25(T/h) | 0.2~0.3(T/h) | 0.3~0.37(T/h) | 0.4~0.6(T/h) | 0.4~0.65(T/h) | 0.7~0.8(T/h) | 0.8~0.9(T/h) |
| Output Power | 40KW | 80KW | 100KW | 120KW | 160KW | 200KW | 250KW | 300KW | 400KW |
| Input Current | 60A | 120A | 150A | 180A | 240A | 300A | 375A | 450A | 600A |
| Work Frequency | 1~20KHZ | ||||||||
| Work Power | 380V/50~60HZ 3phases | ||||||||
| Duty Cycle | 24Hours non-stop | ||||||||
| Dimension | Customs Design depends on bar size | ||||||||
Features of medium frequency induction forging machine:
1. Germany SIEMENS INFINEON IGBT Module. ( 40-60KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
2. Japan Nichicon electrolytic capacitor. ( filter capacitor )
3. Imported transistor integrated block.
4. All water pipe use thermostability, High pressure resistance best quality material.
5. Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers.
6. International advanced all-solid-state semiconductor power devices.
7.Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
8. Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.
THE ADVANTAGES OF INDUCTION FORGING:
High efficiency: Induction heating is a very efficient method of heating metal, as it heats the metal directly rather than heating the surrounding air or furnace.
Fast heating times: Induction heating allows for fast heating times, as the metal can be heated to forging temperatures in a matter of seconds.
Precise temperature control: Induction forging machines have precise temperature control, allowing for consistent and accurate forging.
Reduced energy consumption: Induction heating requires less energy than other heating methods, which can help to reduce overall energy costs.
High accuracy and repeatability: Induction forging machines have the ability to maintain consistent and accurate heating patterns, which results in high-quality forgings.
Versatility: Induction forging machines are versatile and can be used to forge a wide variety of metals, including steel, copper, aluminum and more.
Reduced pollution: Induction heating does not produce harmful byproducts such as smoke and fumes, which can help to reduce pollution in the work environment.
INDUCTION FORGING MACHINE APPLICATIONS:
Automotive parts: Induction forging machines are commonly used to produce parts for the automotive industry such as gears, shafts, and axles.
Aerospace parts: Induction forging machines are also used to produce parts for the aerospace industry such as turbine blades, landing gear components, and structural parts.
Industrial machinery: Induction forging machines are used to produce parts for industrial machinery such as pumps, valves, and compressors.
Power Generation: Induction forging machines are also used to produce parts for power generation such as turbine rotors and stators, generator shafts and more.
Medical devices: Induction forging machines are used to produce parts for medical devices such as surgical instruments and orthopedic implants.
Hand tools: Induction forging machines are also used to produce hand tools such as hammers, pliers, and wrenches.
Consumer goods: Induction forging machines are used to produce parts for consumer goods such as bicycles, sporting equipment, and kitchen utensils.
Defense & Weapon systems: Induction forging machines are used to produce parts for defense and weapon systems such as firearm parts, tank tracks and more.
We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high frequency induction heating and high frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new product and new craftwork to assure our leading position on technique in this field.
Under the effort of several years, our factory has produced series of high quality products in various categories. We can also exclusively produce these products on your requirement to meet you need. Our middle or high frequency induction heating equipment is produced for special voltage condition of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.
