Intelligent Control Medium Frequency Induction Heating Equipment For Forging

Intelligent Control Medium Frequency Induction Heating Machine For Forging

INDUCTION FORGING :

Induction forging is a quick and energy-efficient process used to heat materials using induction heating prior to forming them to your desired shape. Whether it be billet, bar, slab, or other, the induction forging processes delivers superior productivity, part quality, equipment reliability, and work cell flexibility.

Your productivity is improved due to rapid heating, instant startup, optional hold features, ease of integration into an existing process, reduced down-time, reduction of parts in process, and by the fact that the machine can control production rate, not the operator. Induction forging can dramatically improve the consistency of part quality, with significantly reduced scale. With this reduced scale comes substantial decreases in steel (or other metals) consumption and increased die life. The strong reliability factor of induction heating systems is a major advantage, as is the flexibility to often fit within existing work cells.

MAIN CHARACTERISTICS OF THE FORGING EQUIPMENT:

• Wide frequency range: 1KHZ-20KHZ, according the diameter of working piece to choose suitable frequency.

• When heating a whole piece of material, the length of induction coil can be made from 500mm -1m, when heating multiple pieces, better penetrating results can be guaranteed.

• It adopts continuously heating method, with uniform load in induction coil, it can solve the problem of great voltage change in output power during heating process when the temperature of work piece reach 1100°C from room temperature, by this way, actual output power can be always above 95% efficiency, thus the machine is effectively used.

• When heating bronze, aluminum and other nonferrous metal, by suitable design of induction coil and capacitance, the actual output power of machine can be above 85% efficiency than calculated.

• Compare with controllable silicon frequency machine, our equipment is of small size, easy maintenances, and can save power by approximately 15--20%.

MAIN COMPONENT:

The equipment includes medium frequency induction heating machine, worktable, induction coil, feeding machine, infrared tempreature detector and some other parts.

THE ADVANTAGES OF INDUCTION FORGING:

• Environmental protection, No fire, No pollutions.

• Intelligent control, intelligent diagnosis, comprehensive and independent protection.

• Energy saving and consumption reduction, 10-30% energy saving than traditional induction heating equipment .

• Easy installation, simple operation, no need to configure  additional compensation capacitor.

• Precise digital control to ensure IGBT zero-crossing switch, the equipment is more stable.

• Instant use, ready to use, any temperature, any load, fast start.

• Safe and efficient, the output voltage is only half of the traditional induction heating equipment, the heating effect is better.

INDUCTION FORGING APPLICATION:

Induction forging bar and billet furnace is widely used in various industries. The following are some of the applications of induction forging:

1. Automotive industry: Induction forging is used in the production of automotive parts such as gears, axles, and crankshafts.

2. Aerospace industry: Induction forging is used in the production of components for aerospace vehicles like aircraft, space shuttles and satellites.

3. Construction industry: Induction forging is used in the production of reinforcing bars, bolts, and nuts used in construction.

Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.

We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high frequency induction heating and high frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new product and new craftwork to assure our leading position on technique in this field.

Under the effort of several years, our factory has produced series of high quality products in various categories. We can also exclusively produce these products on your requirement to meet you need. Our middle or high frequency induction heating equipment is produced for special voltage condition of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.