60KW Water Cooling Induction Forging Furnace For 50mm Steel Bar Heating

60KW Water Cooling Protection Induction Forging Machine For 50mm Steel Bar Heating

INDUCTION FORGING :

Induction heating is a non-contact process which uses the principle of electromagnetic induction to produce heat in a workpiece. By placing a conductive material into a strong alternating magnetic field, electric current is made to flow in the material, thereby causing Joule heating. In magnetic materials, further heat is generated below the Curie point due to hysteresis losses. The generated current is predominantly in the surface layer, the depth of this layer being dictated by the frequency of the alternating field and the permeability of the materia

Induction forging refers to the use of an inducion heater to pre-heat metals prior to deformation using a press or hammer. Typically metals are heated to between 1,100 and 1,200 °C (2,010 and 2,190 °F) to increase their malleability and aid flow in the forging die.

 Six Protection:

• Overcurrent Protection                 Water shortage Protection
• Overheating Protection                 Overvltage Protection
• Short circuit Protection                  Phase Protection

THE ADVANTAGES OF INDUCTION FORGING:

• Process controllability – Unlike a traditional gas furnace the induction system requires no pre-heat cycle or controlled shutdown. The heat is available on demand. In addition to the benefits of rapid availability in the event of a downstream interruption to production the power can be switched off thus saving energy and reducing scaling on the components.

• Energy efficiency – Due to the heat being generated within the component energy transfer is extremely efficient. The induction heater heats only the part, not the atmosphere around it.

• Rapid temperature rise – High power densities ensure that the component reaches temperature extremely rapidly. Scale is reduced as are surface defects and undesirable effects on the surface metallurgy.

• Process consistency – The induction heating process produces extremely uniform consistent heat. This improves accuracy of the forging and can in extreme cases reduce post forging machining allowances and have a positive effect on die life.

• No harmful by products – Induction heating does not generate any environmental waste products and is a clean process as opposed to more traditional heating methods that generate smoke and toxic emission

INDUCTION FORGING APPLICATION:

Aerospace: Induction forging creates high-quality, durable components for aircraft engines, landing gears, and other critical aircraft parts.

Automotive: Induction forging is used to manufacture components for engines, transmissions, suspensions, and steering systems.

Energy: Induction forging is used to manufacture components for oil and gas drilling and production equipment and power generation equipment.

Medical: Induction forging creates precision components for medical devices such as orthopedic implants, pacemakers, and surgical instruments.

Mining: Induction forging is used to create components for mining equipment, such as drill bits, pumps, and conveyors.

We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high frequency induction heating and high frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new product and new craftwork to assure our leading position on technique in this field.

Under the effort of several years, our factory has produced series of high quality products in various categories. We can also exclusively produce these products on your requirement to meet you need. Our middle or high frequency induction heating equipment is produced for special voltage condition of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.