250KW 1-20KHZ Medium Frequency Induction Forging Machine For 100mm Steel Bar Heating
INDUCTION FORGING :
Induction Forging aims to fabricate the work pieces of certain temperature different materials require different temperatures into other shapes through forging press with the help of punch press forging machine or other equipment for instances hot extrusion of watch case watch flan handle mold accessory kitchen and table ware art ware standard part fastener fabricated mechanical part bronze lock rivet steel pin and pin.
| Specification | Max output power | Heating capability for common materials |
| GYM-250 forging furnace | 250KW | Recommending for OD25-OD110mm steel bar heating |
Six Protection:
| MFP | GYM-40KW | GYM-80KW | GYM-100KW | GYM-120KW | GYM-160KW | GYM-200KW | GYM-250KW | GYM-300KW | GYM-400KW |
| Bar Diameter | 15~30(mm) | 15~50(mm) | 20~50(mm) | 20~50(mm) | 25~80(mm) | 25~100MM | 25~110MM | 40~120(mm) | 40~140(mm) |
| Production Rates | 0.1~0.12(T/h) | 0.2~0.25(T/h) | 0.2~0.25(T/h) | 0.2~0.3(T/h) | 0.3~0.37(T/h) | 0.4~0.6(T/h) | 0.4~0.65(T/h) | 0.7~0.8(T/h) | 0.8~0.9(T/h) |
| Output Power | 40KW | 80KW | 100KW | 120KW | 160KW | 200KW | 250KW | 300KW | 400KW |
| Input Current | 60A | 120A | 150A | 180A | 240A | 300A | 375A | 450A | 600A |
| Work Frequency | 1~20KHZ | ||||||||
| Work Power | 380V/50~60HZ 3phases | ||||||||
| Duty Cycle | 24Hours non-stop | ||||||||
| Dimension | Customs Design depends on bar size | ||||||||
Features of medium frequency induction forging machine:
1. Germany SIEMENS INFINEON IGBT Module. ( 40-60KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
2. Japan Nichicon electrolytic capacitor. ( filter capacitor )
3. Imported transistor integrated block.
4. All water pipe use thermostability, High pressure resistance best quality material.
5. Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers.
6. International advanced all-solid-state semiconductor power devices.
7.Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
8. Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.
THE ADVANTAGES OF INDUCTION FORGING:
Efficient Heating: Induction forging uses electromagnetic energy to heat metals quickly and efficiently. Unlike other heating methods like gas furnaces or resistance heating, induction heating can provide much faster and more uniform heating, reducing the time and energy required to forge the metal.
Consistent Quality: Induction heating provides precise temperature control, resulting in consistent and repeatable quality of the forged parts. This is particularly important in industries that require high-quality, reliable parts, such as aerospace, automotive, and medical device manufacturing.
Reduced Scrap: Induction forging reduces scrap by minimizing heat distortion and material waste during the forging process. Induction heating can also eliminate the need for preheating or post-heating processes, which can further reduce scrap and improve efficiency and productivity.
Safe and Clean: Induction heating is a safe and environmentally clean process that minimizes the risks associated with open flames and toxic fumes from traditional heating methods. It also generates less noise pollution and reduces the need for air conditioning due to the low amount of heat emitted from the equipment.
INDUCTION FORGING APPLICATION:
Round steel categories:
A. Bolts, nuts, drill head hot forge, the car U-bolts, anchor bolt, connecting rod, non-standard parts processing, conductive rod
B. Stainless steel tableware, stainless steel bolts and nuts
C. Tools: pliers, bolt cutters, pipe clamp, water pump pliers, pliers, wrenches, ratchet wrenches, masonry chisel,
D. Other: sewing gadgets, jack head, boss chair, shackles, hand rings, flowers Lancashire body, feet kidnapper, tricycle axle, briquettes machine Chong-pin, roll gate axis, articulated manifolds, hot-rolled twist drill, Hot-rolled rebar, hot-rolled woodworking drill, bearing
Sheet/plate categories:
A. Forged stainless steel cutlery, automotive steel plate.
B. Sheet folding: folding iron hand jack, metal folding channel, automotive steel, hot rolled construction steel buckle, automotive leaf spring
C. Embossed: Iron works embossing, embossing motorcycle brake pedal heating, sanitary ware.
D. Forming: bending, upsetting head, punching, flatten, step by step tight angle iron molding, from nails, rasp, sanitary ware
Pipe deformation:
pipe heat distortion, fire extinguishers, stretching, stretching cylinders, fans rose shaped brackets bend, pipe up hole, bicycle fork shrinkage, food machinery punching
Other categories:
Electric Vehicle wrist, drill rod, drill bits, copper pieces (communication, air conditioning parts), trainspin, watch cases, railway rail pressure rin
We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high frequency induction heating and high frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new product and new craftwork to assure our leading position on technique in this field.
Under the effort of several years, our factory has produced series of high quality products in various categories. We can also exclusively produce these products on your requirement to meet you need. Our middle or high frequency induction heating equipment is produced for special voltage condition of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.
