100KW Higher Productivity Induction Hardening Machine For Camshaft Hardening
WHAT IS INDUCTION HARDENING?
Induction hardening is a form of heat treatment in which a metal part with sufficient carbon content is heated in the induction field and then rapidly cooled. This increases both the hardness and brittleness of the part. Induction heating allows you to have localized heating to a pre-determined temperature and enables you to precisely control the hardening process. Process repeatability is thus guaranteed. Usually, induction hardening is applied to metal parts which need to have great surface wear resistance, while at the same time retaining their mechanical properties. After the induction hardening process is achieved, the metal workpiece needs to be quenched in water, oil or air inorder to obtain specific properties of the surface layer.
| Name |
100KW Higher Productivity Induction Hardening Machine For Camshaft Hardening
|
Application | Camshaft Hardening |
| Work power | 340V-430V | Out power | 100KW |
| Product size | main : 1090*650*1610MM | Certificate | CE,SGS, ROHS |
| transformer : 1070*480*850MM |
The paramerters of 100KW Higher Productivity Induction Hardening Machine For Camshaft Hardening:
| Model | GYMD-100AB (Three phase) |
| Work power | 340v-430v |
| Maximum input current | 150A |
| Output power | 100KW |
| Fluctuating frequency | 1-10KHZ |
| The flow rate of cooling water | 0.15-0.3Mpa 10L/Min |
| Water temperature protection point | 40C |
| Product size | main :874x520x1100 mm |
| transformer :870x430x750 mm | |
| Net weight | main : 115 kg |
| transformer : 76.5 kg |
APPLICATION RANGE:
1. Heat treatment of metals: hardening, tempering, and annealing.
2. Heating prior to deformation: forging, swaging, upsetting, bending, and piercing.
3. Brazing and Soldering: brazing of steel, brass, and copper to each other in combination and aluminum to aluminum.
4. Shrink fitting: In any manufacturing process, for example, shrink fitting of motor rotors to shafts, shrink fitting of shell casings for compressors.
5. Coating: Of dissimilar metals, prior to insulation, and curing, such as paint.
6. Melting: Of all types of metals.
7. Other applications include crystal growing, cap sealing, sintering, carbon vapor deposition, levitation, exit axial deposition, and plasma generation.
Camshafts are widely used in the automotive industry as a main part of the combustion engines. Due to their overall length and high peripheral speed, they suffer high tensile and torsion stresses during operation, which may significantly reduce their operating life. Softer material favors overcoming these stresses, which, however, results in excessive surface wearing due to the friction between the camshaft and the engine valves.
The goal of the performed hardening process is to increase the wear resistance of the workpiece surface, while the core of the sample remains soft to preserve its tensile strength and torsion resistance. For this purpose, the surface has to be heated to a particular temperature (usually about 800°C) followed by proper cooling. The heating and cooling rates should be strictly observed in order to obtain particular material features. The core of the camshaft should be prevented from heating during the hardening process to preserve its softness.
ADVANTAGES OF INDUCTION HARDENING
Precise control over temperature and hardening depth
Controlled and localized heating
Easily integrated into production lines
Fast and repeatable process
Each workpiece can be hardened by precise optimized parameters
Energy-efficient process
Welcome to GY
GY had developed many years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency,ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatmen tneeds.The lates tDSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation break throughs.
From 1996, devoted
For more than 27 years, GY has always been adhering to the company philosophy of innovation, adherence to quality and excellent operation. A single R&D office researches a single product. After more than 20 years of hard work, it has developed steadily. The current equipment users cover many industries such as manufacturing, electric power and nuclear power,government science reform, university scientific research, and special military industry. In view of the different voltage levels
in some countries, the company has developed special input voltage induction heating equipment for different frequency parameters. For example, the input voltage suitable for use i n the United States, Japan and other countries is single-phase 110V, three-phase 110V, three-phase 220V, and three-phase 480V. Heating equipment and heating equipment with input voltage of three-phase 415V and three-phase 440V suitable for use in Southeast Asian countries such as Malaysia, Australia and Thailand Inheritance builds trust.
Inherit and build trust
Made in China is facing global competition and challenges. To find a suitable position in the international and domestic markets and open up a larger market, we must use more advanced technology and good after-sales service to improve ourselves. We will always be committed to the application and promotion of GY series products in the market with the spirit of pursuing professionalism, excellence and perseverance, and seek cooperation with suppliers, agents and users with professional technical support and good business collaboration. Common development and progress.
