Super Audio Frequency Industrial Induction Heating Equipment For Forging Hardening

Touch Screen 300KW Super Audio Frequency Induction Heating Equipment For Forging Hardening
 

Features of equipment :

In the early induction heating equipment, the high-frequency inverter device required by the inverter unit determines the form of the device. It has experienced the development process from electron tubes and thyristors to the current widespread use of IGBT . In the current mainstream IGBT-type induction heating products, there are still many differences in circuits and structures. From the rectifier unit, there are controllable rectification and uncontrollable rectification; from the inverter unit, there are pulse-width modulation inverter and chopper voltage regulation inverter; from the resonant output unit, there are parallel resonance and series resonance. Various circuits and structural methods have differences in performance such as efficiency, power factor, and reliability. Although great progress has been made by using  IGBT  to replace thyristors and electron tubes, there are still some common problems in the induction heating power supply equipment developed and produced by most manufacturers.

The Advantages of Light Touch Screen Induction Heating Machine:

1, It has a sensitive reaction speed;

2, Light touch screen front panel switch are not easy to enter debris, dust, oil penetration; Also it is easy to clean and dustproof;

3, Personalized design, simple and beautiful appearance,

4, Reasonable internal structure design (Less internal lost; Light load; Accessories are not easy become hot)
 

 
Light Touch Screen Induction Heating Machine type Advantage for Forging and Quenching:

1, This equipment adopts advanced pulse density modulation power adjustment method, which controls the power size by adjusting the drive pulse generation density of the inverter power switch tube, referred to as PDM power adjustment;

2, The main advantage of PDM power modulation method: It is to ensure that the operating frequency of the equipment is basically unchanged through frequency tracking technology, and is synchronized with the network resonance frequency, so that the inverter always works in the resonance state, has a higher power factor, and can be achieved The power switch tube always works in the soft switching state, which greatly reduces the switching loss and reactive loss.
 
 
 
Six Protection:

• Overcurrent Protection                 Water shortage Protection

• Overheating Protection                 Overvltage Protection

• Short circuit Protection                  Phase Protection

 

The parameters of Touch Screen 300KW Super Audio Frequency Induction Heating Equipment For Forging Hardening:

Applications

1. Heating (hot forging, hot fitting and smelting)

• Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.
• Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.
• Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.

2. Heat Treatment (surface quench)

• Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
• Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.Various electric tools, such as gear and axes.
• Quench for machine tools, such as lathe deck and guide rail.
• Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
• Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

3. Welding (braze welding, silver soldering and brazing)

• Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit.
• Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.
• Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.
• Welding of heating disc of electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.

4. Annealing (tempering and modulation)

• Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.
• Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products.

We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high frequency induction heating and high frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new product and new craftwork to assure our leading position on technique in this field.

Under the effort of several years, our factory has produced series of high quality products in various categories. We can also exclusively produce these products on your requirement to meet you need. Our middle or high frequency induction heating equipment is produced for special voltage condition of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.

Q:Why can I trust your company and choose you?
A: We are a professional induction heating equipment and set r & d, production, sales, service as one of the high-tech enterprises.We have 27 years of professional experience in production and equipment research and development, is currently China's most professional induction heating machine, heating complete automation equipment manufacturers.
 
Q:Where is your company, may I come to visit?
A:Yes,our company located in Bajiaowo Industrial Park, Wanjiang District, Dongguan, Guangdong, China. And you will be welcome to visit our factory at anytime
 
Q:How to install your machine?
A:We have paper installation instructions and video, we will teach till you learn it.
 
Q:Do you have any equipment in stock?
A:Yes, we have some of the best-selling models in stock, and can shipped immediately after payment.
 
Q: Can you provide free samples of the machines?
A: Sorry, but we can't give you free samples because of the high price of the machines. But we can test for your workpiece for free. Our machines will certainly meet your requirements and satisfy you.
 
Q:How is your quality control?
A:We have a professional team responsible for product testing and packaging before delivery, you can be assured to purchase.
 
Q:How many days can the machine arrive after I bought it?
A:Usually 5-10 days(excluding holiday),large machines take 20-30 days
 
Q: If the machine get damaged, what can I do ?
A: We will give you some spare parts free of charge during the one-year shelf life of the machine.For the customers who have bought the machine, if there is any problem with the machine, they can take a photo or record a video to us. We will guide the customers to perform the repair.If we still cannot solve the problem, we can send our engineers to your factory.
 
 
Q.How about the warranty?
A: All our products have one year quality warranty, during the warranty time, the spare parts replacement is free. And we provide life long time technical support and other assistance.