Induction melting is an effective and energy-efficient way to rapidly increase the temperature of a metal or ore to its melting point and maintain that level for subsequent metallurgical processes. Through a coil with alternating electric current, the container or chamber of metal creates eddy currents which then produce high temperatures for melting. By changing and adjusting the coil geometry, frequency, and power, induction melting furnaces can accommodate charges of various sizes, from the volume of a coffee mug to hundreds of tons of molten metal. Additionally, our company is able to process a wide array of metals and materials such as iron, steel, and stainless steel alloys, copper and copper-based alloys, aluminum, and silicon with custom-designed induction equipment tailored to each individual application in order to maximize its efficiency.
VS resistance heated furnace:
It has high heat efficiency and can melt fast, also has a small size to save energy by 30%. However, the resistance or silicon carbide stock would be easy to damage.
VS Coal, Gas , diesel furnace:
The bubbles of the foundry would be reduced to 1/3 to 1/4, reject rate would go down 1/2 to 2/3, so that the cast would have a higher mechanical strength. It could also reduce the oxidation of burning, and reduce environmental pollution. The noise is far lower than the towering equipment. In addition, the labor intensity of workers and working conditions have been improved. The Cast-iron crucible used in Coal and gas furnaces is harmful to the aluminum alloy by increasing impurity while the graphite crucible is used in induction melting which does not have such disadvantages.
VS SCR or Frequency Melting Furnace:
It too has high heat efficiency and melting speed. Plus, it has a small size to save energy above 20%. The electromagnetic stirring effect is slight, which could extend the service life of the crucible. By adjusting the frequency to achieve power regulation, the melting speed is fast, and the burning loss of material elements is less, thus having a better energy saving. It is extremely suitable to melt stainless steel, copper, silicon, aluminum, and other non-magnetic materials, thus reducing the cost of the casting.
If such equipment as 70KW melting aluminum is concerned, the cost of melting is 70% of the resistance melting furnace; 70% of frequency melting furnace; 60% of diesel melting furnace; and 80% of SCR melting furnace.
Below are the melting weights of the GYM series machines, according to their rated power:
GY induction melting equipment provides a reliable way of melting any type of metal. We have been interested in a variety of industries including Foundries, Metals Manufacturers, Mining, and Metalworking Companies for their special custom-built induction melting applications.
Investment casting or lost-wax casting is one of the most popular metal casting techniques. Benefiting from the advanced induction technology, a set of induction melting equipment helps speed up the process, and increase the accuracy and consistency of the casted metal parts.
Smelting is crucial for the production of metals. Our smelting types of equipment are designed to quickly and efficiently extract different types of metals from their ores.
We are devoted to offering a range of specialized induction melting furnaces for Jewelry, Mining, and Refining. Those melting furnaces are capable of melting gold, silver, platinum, palladium, and other precious metals.
We provide technical support and service for Induction Melting Machine. Our service team will provide professional guidance to ensure that your product is properly installed, operated, and maintained, so as to obtain the best possible performance.
Our technical support team is available to answer questions about product operation, maintenance, and troubleshooting. We also offer a range of services such as installation, commissioning, maintenance, repair, and spare parts supply. Our service team is committed to providing the best possible service to our customers.
We provide technical training to ensure that our customers can operate the machine safely and efficiently. Our technical support staff are always ready to assist you in any way they can to ensure your satisfaction.
Packaging and Shipping of Induction Melting Machine
The induction melting machine is packaged and shipped in a secure and appropriate manner.
