Medium Frequency Induction Melting Machine 500KW DSP Electric Induction Furnace

500KW DSP Medium Frequency Induction Melting Machine For Metals Melting
 

INDUCTION MELTING MACHINE:

Induction melting furnace is an electrical furnace in which the heat is applied by induction heating principle to the metal. Induction furnace is used to melt iron and steel, copper, aluminum and precious metals.

Induction melting furnace is widely used in metal industry for melting or heating slab or rod in continuous casting plant because of good heating efficiency, high production rate and clean working environments.

The parameters of the GYMD-500KW:

MEDIUM FREQUENCY INDUCTION MELTING MACHINE DESCRIPTION:

• Medium frequency induction heating machine adopts solid state IGBT frequency conversion control technologies, it has all kinds of protection control giving signal under conditions of over current , water shortage, overheating, over voltage ,short circuit ,and phase missing ,as a result, the reliability is greatly enhanced;

• It has the function display of current , voltage, and timing making the working condition easily perceived, and giving guidance to induction coil design , capacitance control;

• Small size ,light weight , requires no more than Isqm, and movable;

• Continuously beating ability for 24 hours;

• Low power consumption ,with electromagnetic grinding capability, providing uniform smelting,

• Better heating penetration and even temperature inside the melting metal;

• According equipment power and melting weight, generally melting time 30-50Minutes/furnace . When furnace full cooling , heating time 50~60Minutes. When furnace hot, heating time 20-30Minutes.

THE ADVANTAGES OF THE INDUCTION MELTING FURNACE COMPARED WITH OTHER MELTING METHODS:

1.VS resistance heated furnace:

• High heat efficiency ,melting fast;
• Small size ‚save energy 30%;
• Resistance or silicon carbide stock easy to damage.

2. VS Coal , Gas ,diesel furnace:

• Facilitate the adjustment solution composition and temperature , the bubble of foundry less 1/3 to 1/4, reject rate down 1/2 to 2/3 , so that cast have a higher mechanical strength;
• Reduced the oxidation of burning
• Induction melting can melt scrap of processing and the small pieces because of its electromagnetic stirring effect ,reducing the cost of materials;
• Reduce environmental pollution ;noise is far below the towering equipment Labor intensity of workers and working conditions have been improved; Cast-iron crucible used in Coal and gas furnace is harmful to the aluminum alloy by increasing impurity. Graphite crucible used in induction melting without such disadvantages.

3. VS SCR or Frequency Melting Furnace:

• High heat efficiency ,melting fast;
• Small size ,save energy above 20%;
• Electromagnetic stirring effect is slight so service life of crucible is extended;
• By adjusting the frequency to achieve power regulation ,so melting speed fast ‚material elements of burning loss less and better energy saving, in particular the heating of stainless steel, copper ‚silicon, aluminum and other non-magnetic material , thus reducing the cost of the casting.

4. Such as equipment 70KW melting aluminum, cost of melting IT:

• 70% of resistance melting furnace;
• 70% of frequency melting furnace;
• 60% of diesel melting furnace;
• 80% of SCR melting furnace.

GY Technology Corporation History

How your business can benefit from our services

Implementing an GY induction solution will help reduce manufacturing costs, increase energy efficiency, improve safety and meet lean manufacturing objectives. Our technical support and maintenance services include preventative maintenance, equipment start-up and training, on-site or in-house repairs, and extended warranties. Above all, our team will help find solutions for the most complex heating applications and manufacturing system requirements.