Induction heating is a form of non-contact heating for conductive materials. When alternating current flows in the induction coil, a varying electromagnetic field is set up, generating currents known as induced, eddy currents in the workpiece - the conductive material. Heat is produced as the eddy current flows against the resitivity of the material.
This is a fast, efficient, precise and repeatable heat treatment method for heating metals and other electrically-conductive material such as steels, irons, brass, aluminium alloys, copper, stainless steel, tungsten, nickel, precious metals, silver, zinc, gold and even silicon carbide, carbon or graphite.
The coil itself does not get hot, rendering the heating effect under controlled. Thanks to solid state transistor technology, induction heating is now much easier, making it a cost-effective solution for applications like soldering and brazing, heat treating, melting, forging, annealing, quenching and shrink fitting.
This induction heater has many beneficial features:
Firstly, it has fast heating - the minimum rate of heating is less than 1 second, with an adjustable and controlled rate of heating. It has a wide coverage of heating and is capable of heating various metal parts, with the removable induction coil being the only thing required to be changed.
Secondly, it is easy to install and operate - once connected with a power source, induction coil, and water supply pipes and risers, it can be used straight away and learned to be operated within several minutes. It also has a fast start-up, with heating operation starting once water and power supply is available, and with its low power consumption the smaller the size of the workpiece is, the lower power consumption would be.
Thirdly, it has high effectiveness as it has uniform heating, fast warming, and limited oxic horizon, with comprehensive protection as well as overpressure, over-current, overheat, and water shortage alarm indications as well as automatic control and protection. Its temperature is also controllable as it can be adjusted to the preset heating time and control the heating temperature at a certain tech-savvy point.
Fourthly, it has the convenience of 24 hours of continuous work, with a small size and weight of only several dozen of kilograms, effectively saving workshop space. Its use also eliminates high voltage by not requiring a step-up transformer as it can ensure maximum safety.
| Parameter | Value |
|---|---|
| Power | 15-1000KW |
| Temperature Range | 0-1800℃ |
| Heating Method | Induction Heating |
| Voltage | 180-430V |
| Temperature Control Accuracy | ±1℃ |
| Cooling Method | Air Cooling |
| Material | All Kinds Of Metals |
| Control Mode | IGBT System |
| Safety Protection | Over-temperature, Over-current, Leakage Protection |
| Display Mode | Touch Screen Digital Display |
Hot forging is a process that involves using punches, forging machines, and other equipment to shape workpieces to a particular temperature depending on the material used. This is applicable to the fabrication of many items, including watch cases, watch flans, handles, mold accessories, kitchen and tableware, art ware, standard parts, fasteners, fabricated mechanical parts, bronze locks, rivets, steel pins, and more.
Hot fitting entails connecting different metals, or metals and non-metals, using heat. This is done on the basis of the principle of hot expansion or hot smelting. Items that this technique can be used to join include embedded welded copper cores of computer radiators with aluminum sheets, speakers web, steel and plastic tubes, aluminum foils, motor rotors, and tubular electric heaters.
Smelting is mainly utilized to melt metal into liquid at high temperatures. It is pertinent to the smelting of substances such as iron, steel, copper, aluminum, zinc, and noble metals.
Quenching can be used to improve the hardness or toughness of various tools, fittings, and hardware metal parts. This includes pliers, wrenches, hammers, axes, screwing tools, shears, crankshafts, connecting rods, piston pins, chain wheels, aluminum wheels, valves, rock arm shafts, semi-drive shafts, small shafts, forks, electric tools, gears, lathe decks, guide rails, shafts, gears, cams, chucks, clamps, and small-size molds.
Welding is responsible for joining various hardware cutting tools, such as diamond tools, abrasive tools, drilling tools, alloy saw blades, hard alloy cutters, milling cutters, reamers, planning tools, and solid center bits. It is also involved in the silver soldering or brazing of metal of the same variety or different ones in the fabrication of toilet and kitchen hardware, refrigerating copper fittings, lamp decoration fittings, precision mold fittings, hardware handles, egg beaters, alloy steel, brass locks, kitchen knife handles and blades, aluminum pans and pails, and aluminum radiators. Moreover, it is used in the braze welding of circular, square, and other irregular pot bottoms as well as in the braze welding of stainless steel flat bases, aluminum sheets, and tubular electric heating elements of various shapes, which are used in electric hot-water kettles.
Annealing primarily helps to improve the performance of certain metals. This is done by softening stainless steel items such as basins, cans, folded edges, sinks, tubes, and tableware. It is also done on objects made from golf ball heads, cues, brass locks, hardware and copper fittings, kitchen knife handles, blades, and aluminum products. Annealing is likewise applicable to motor vehicle axles, roller chains, driving wheels, and large and medium-sized gears. Similarly, it is useful in the annealing of hardware and precision molds, mechanical precision parts, precision copper radiators, precision molds, plastic injection molds, and precise punches.
We provide a wide range of services and technical support for Induction Heat Treatment machines. Our services include:
Our technical support team is available 24/7 and is ready to help you with any technical issues you may have.
The Induction Heat Treatment Machine will be securely packaged and shipped in a wooden crate (or specialized cardboard box) with foam and other protective material around the product.
The crate or box will be clearly labeled with the product name, model number, and other relevant shipping information.
The crate or box will be sealed with tape and marked as 'FRAGILE' to indicate that the product is delicate and needs to be handled with care.
The crate or box will be loaded onto a truck or train for delivery to the customer's specified location.
The customer will be contacted in advance to arrange a convenient delivery time.
