250KW Touch Screen Induction Heat Treatment Machine For Induction Soldering

THE TECHNICAL PARAMETERS OF THE INDUCTION HEATING MACHINE:

APPLICATION OF INDUCTION SOLDERING:

Induction soldering is a process in which two or more metal items are joined together by melting and flowing a filler metal (solder) into the joint interface.

The filler metal (solder) has a lower melting point than the workpieces being assembled. Induction soldering heats the workpieces in an RF (Radio Frequency) filed without making any physical contact with the parts.

Unlike welding, induction soldering does not involve melting of the joints. Induction Brazing, on the other hand, significantly differs from soldering because it is performed at higher temperatures.

Induction Soldering often results in a bit weaker joint compared to a brazed one but this is a desirable result for many applications, especially when you work with sensitive electronics or small components. Induction heating is a perfect solution as it allows you to control the process of soldering and avoid thermal stress.

ADVANTAGES OF INDUCTION HEAT TREATMENT MACHINE:

Focused Heat Treat

• Surface hardening retains original ductility of core while hardening a high wear area of the part. The hardened area is accurately controlled in respect to case depth, width, location and hardness.

Optimized Consistency

• Eliminate the inconsistencies and quality issues associated with open flame, torch heating and other methods. Once the system is properly calibrated and set up, there is no guess work or variation; the heating pattern is repeatable and consistent. With modern solid state systems, precise temperature control provides uniform results.

Maximized Productivity

• Production rates can be maximized because heat is developed directly and instantly (>2000º F. in < 1 second) inside the part. Startup is virtually instantaneous; no warm up or cool down cycle is required.

Improved Product Quality

• Parts never come into direct contact with a flame or other heating element; the heat is induced within the part itself by alternating electrical current. As a result, product warpage, distortion and reject rates are minimized.

Reduced Energy Consumption

• Tired of increasing utility bills? This uniquely energy-efficient process converts up to 90% of the energy expended energy into useful heat; batch furnaces are generally only 45% energy-efficient. No warm-up or cool-down cycles are required so stand-by heat losses are reduced to a bare minimum.

Environmentally Sound

• The burning of traditional fossil fuels is unnecessary, resulting in a clean, non-polluting process which will help protect the environment.