Induction heating is a form of non-contact heating for conductive materials. When alternating current flows in the induced coil, a varying electromagnetic field is set up around the coil and circulating current, also known as induced, current, or eddy current, is generated in the workpiece(conductive material). As the eddy current flows against the resistivity of the material, heat is produced.
Induction heating is a fast, efficient, precise, and repeatable heat treatment method for heating metals or other electrically conductive materials, including steel, iron, brass, aluminum, alloy, copper, stainless steel, tungsten, nickel, precious metals, silver, zinc, gold, and etc. as well as semiconductors, such as silicon carbide, carbon or graphite. The coil itself does not get hot and the heating effect is kept under control. With the help of solid-state transistor technology, induction heating has become much easier and cost-effective for applications such as soldering and induction brazing, induction heat treating, induction melting, induction forging, induction annealing, induction quenching, induction shrink fitting, etc.
Fast heating: The minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).
Wide coverage of heating: It can be used to heat various metal parts (replace removable induction coil as per different operating switches).
Easy installation: It can be used once it is connected to a power source, induction coil as well as water supply pipe, and rising pipe; it is small in size and light in weight.
Easy operation: You can learn to operate it within several minutes.
Fast start-up: It can be started to perform heating operation on condition that water and power supply is available.
Low power consumption: As compared with conventional vacuum tube high-frequency equipment, it can save power by approximately 70%. The smaller the size of the workpiece is, the lower the power consumption would be.
High effectiveness: It has such features as uniform heating (it is applicable to adjust the spacing of the induction coil to ensure the appropriate temperature as required by each part of the workpiece), fast warming, and limited oxic horizon, and can guard against any waste after annealing.
Comprehensive protection: It has such functions as overpressure, over-current, overheat, and water shortage alarm indications as well as automatic control and protection.
Controllable temperature: It is applicable to control the temperature for heating work pieces as per the preset heating time, and thereby control the heating temperature at a certain technical point.
Comprehensive full load design: It can work continuously for 24 hours.
Small size and light weight: it has a weight of only several dozens of kilograms, of which, the limited floor space can effectively save the workshop space.
Elimination of high voltage: It requires no step-up transformer which may produce approximately ten thousand voltage, and thus can ensure maximum safety.
| Parameter | Value |
|---|---|
| Safety Protection | Over-temperature, Over-current, Leakage Protection |
| Temperature Range | 0-1800℃ |
| Temperature Control Accuracy | ±1℃ |
| Power | 15-1000KW |
| Heating Method | Induction Heating |
| Control Mode | IGBT System |
| Voltage | 180-430V |
| Cooling Method | Air Cooling |
| Material | All Kinds Of Metals |
| Display Mode | Touch Screen Digital Display |
Heating (hot forging, hot fitting and smelting)
Hot forging is a process of fabrication which is used to shape work pieces of certain temperature into different shapes. Materials used in the process require different temperatures, and is done by the help of tools like forging press, punch press, or forging machine. Hot forging can be used to form a variety of products such as watch case, handles, molds, kitchenware, artware, etc.
Hot fitting is a process of forming connection between metals or nonmetals with the help of heating based on the principle of hot expansion or hot smelting. It is mainly used to form a connection between copper core of computer radiator with aluminum sheet and between steel and plastic tube.
Smelting is a process of melting metals to transform them into liquid form using high temperature. It is mainly used for melting iron, steel, copper, aluminum, zinc and other noble metals.
Heat Treatment (surface quench)
Quenching is used to harden steel and other tools by heating and then cooling them rapidly. It is used on various hardware and tools such as plier, wrench, hammer, ax, screwing tools and shears. It is also used for various automobile and motorcycle fittings, electric tools, machine tools and hardware metal parts and molds.
Welding (braze welding, silver soldering and brazing)
Welding is used to join two metallic parts together by using heat, pressure, and – in some cases – a filler. Braze welding, silver soldering, and brazing are different types of welding which are used to weld various cutting tools such as diamond and abrasive tools, mechanical gadgets, pot bottoming, heating disc of electric hot-water kettle, and many other metals of same or different varieties.
Annealing (tempering and modulation)
The annealing process is used to soften the metal to make them more malleable and ductile. It is mainly used on stainless steel products, such as basins, cans, edges, tubes, tableware, and cups. It is also used for annealing ferrous metal machine parts and other metal work pieces such as golf ball head, brass locks, kitchen knife handle, aluminum pan, etc. Tempering and modulation processes are used to strengthen the metal.
Induction Heat Treatment Machine provides technical support and services to its customers. Our technical support team is available 24/7 and can assist with any technical questions or issues regarding the product. We also provide a variety of services including installation, maintenance, troubleshooting, and repair. Additionally, our team can provide in-depth knowledge and advice on the operation, use, and maintenance of the product. We strive to ensure that our customers are satisfied with the quality of our products and services.
Packaging and Shipping of the Induction Heat Treatment Machine:
To ensure the safe arrival of the Induction Heat Treatment Machine, we will use the following packaging and shipping methods:
Packaging: The machine will be securely packed in bubble wrap or foam to ensure that it does not get damaged during transit.
Shipping: The machine will be shipped with a reliable courier service that offers tracking information and insurance.
