Medium Frequency Induction Heating Machine For Melting Metals Furnace

Medium Frequency Induction Heating Machine For Melting Metals Furnace

INDUCTION MELTING MACHINE:

Induction melting is a process where metal is melted into liquid from an induction furnace's crucible. The molten metal is then poured from the crucible, usually into a cast.

Induction melting is a process in which an induction melting furnace is used to heat a metal to its melting point. Metal to be melted is usually placed in a crucible and heated with induction to its melting point. Metals like gold, silver, copper, or special alloys, both ferrous and non-ferrous, can be melted in induction furnace. Induction melting is cleaner and more flexible than conventional foundry methods.

Induction heating is a smart and proven way of melting metal and glass.

The parameters of the GYMD-500KW:

WHERE IS INDUCTION MELTING USED?

Foundries, universities, research centers, and laboratories use GY Induction melting systems. All kinds of metals and alloys can be melted with these systems, including ferrous and non-ferrous metals.

MEDIUM FREQUENCY INDUCTION MELTING MACHINE DESCRIPTION:

• Medium frequency induction heating machine adopts solid state IGBT frequency conversion control technologies, it has all kinds of protection control giving signal under conditions of overcurrent, water shortage, overheating, over voltage, short circuit, and phase missing, as a result, the reliability is greatly enhanced;

• It has the function display of current, voltage, and timing making the working condition easily perceived, and giving guidance to induction coil design, capacitance control;

• Small size, lightweight, requires no more than Isqm, and movable;

• Continuously beating ability for 24 hours;

• Low power consumption, with electromagnetic grinding capability, providing uniform smelting,

• Better heating penetration and even temperature inside the melting metal;

• According to equipment power and melting weight, generally melting time 30-50Minutes/furnace. When the furnace fully cooling, the heating time 50~60Minutes. When the furnace hot, the heating time 20-30Minutes.

THE ADVANTAGES OF THE INDUCTION MELTING FURNACE COMPARED WITH OTHER MELTING METHODS:

Fast, clean, and uniform melting is the hallmark of induction melting. As long as the process is correctly executed, induction melting can be used directly without the need for purification. This uniform heating of the metal also contributes to the quality of the finished product. Various ergonomic features are included in GY melting systems. As a result, they increase productivity by allowing melting processes to proceed more quickly and comfortably, as well as making workplaces safer.

1. VS resistance heated furnace:

• High heat efficiency, melting fast;
• Small sizes ‚save energy by 30%;
• Resistance or silicon carbide stock is easy to damage.

2. VS SCR or Frequency Melting Furnace:

• High heat efficiency, melting fast;
• Small size, save energy above 20%;
• The electromagnetic stirring effect is slight so the service life of the crucible is extended;
• By adjusting the frequency to achieve power regulation, melting speed fast ‚material elements burning lose less and better energy saving, in particular the heating of stainless steel, copper ‚silicon, aluminum, and other non-magnetic material, thus reducing the cost of the casting.

3. Such as equipment 70KW melting aluminum, cost of melting IT:

• 70% of resistance melting furnace;
• 70% of frequency melting furnace;
• 60% of diesel melting furnaces;
• 80% of SCR melting furnace.

4. VS Coal, Gas, diesel furnace:

• Facilitate the adjustment solution composition and temperature, the bubble of foundry less 1/3 to 1/4, reject rate down 1/2 to 2/3, so that cast has a higher mechanical strength;
• Reduced the oxidation of burning
• Induction melting can melt a scrap of processing and the small pieces because of its electromagnetic stirring effect, reducing the cost of materials;
• Reduce environmental pollution; noise is far below the towering equipment Labor intensity of workers and working conditions have been improved; Cast-iron crucible used in Coal and gas furnace is harmful to the aluminum alloy by increasing impurity. Graphite crucible used in induction melting without such disadvantages.

Products and Services of GY Induction

• With 27 years of experience in the induction felid, GY Induction has become one of the largest manufacturers of industrial induction equipment in China.
• Products include induction heating generators with fully digital capabilities that are often used in shipbuilding, oil and gas, utilities, and infrastructure industries. GY Induction products power up from 5kw to 2000kw frequency from 0.5kHz to 1.1mHz with both single and dual-frequency capabilities. The machines offer multiple applications ranging from hardening to forging, depending on the client’s needs. Combining the solutions’ digital capabilities, this hardware can easily be integrated into an Industry 4.0 smart environment.

The Outstanding Services Of GY Induction:

• Feasibility analysis: The engineering team of GY Induction will help you to identify and explore the benefits of a standard or custom induction heating solution implemented in your current production flow. Based on the planned changes, our team will help you to calculate the costs and financial benefits provided by the new equipment.
• Support: Our team will help you 24/7 to ensure smooth and effective operations, regardless of your location around the globe. Preventive and corrective maintenance, error diagnosis, spare part diagnosis and repair, installation services, operation, and start-up support are just a few of the services available.