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Full Digital Precision Control Induction Melting Machine Furnace For Silver

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Full Digital Precision Control Induction Melting Machine Furnace For Silver
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Features
Specifications
Product Name: Induction Melting Machine
Control Method: Full Digital Precision Control
Melting Materail: Gold, Platinum, Palladium, Sliver
Key Point: Energy Saving,HIgher Output
Voltage: 340V-430V
Warranty: 12 Months
After Sale Service: Online Technical Support, Door To Door Service
Application: Melting Steel, Iron, Sliver, Gold, Copper And Other Metals.
High Light:

Silver Induction Melting Machine

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430V Induction Melting Machine

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Silver Induction Melting Furnace

Basic Infomation
Place of Origin: CHINA
Brand Name: GY
Certification: CE, FCC, SGS, ROHS
Model Number: GYMD-250KW
Payment & Shipping Terms
Packaging Details: wooden box
Delivery Time: 5-8 workdays
Payment Terms: T/T
Supply Ability: 500 SETS per month
Product Description

Temperature Controlled Electric Induction Melting Furnace For Melting Silver

 


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INDUCTION MELTING MACHINE:

 

Induction melting is a process in which an induction melting furnace is used to heat a metal to its melting point. Metal to be melted is usually placed in a crucible and heated with induction to its melting point. Metals like gold, silver, copper, or special alloys, both ferrous and non-ferrous, can be melted in induction furnace. Induction melting is cleaner and more flexible than conventional foundry methods.

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The parameters of the 250KW  Induction Melting Machine For Metal Melting :

Model: GYMD-250KW

Max output power: 250KW

Smelting weight of steel, iron: 200kg

Smelting weight of aluminum, bronze, and other precious metals: 400kg

 

Specification Smelting weight of steel and iron Smelting weight of aluminum, bronze, and other precious metals
GYM-25KW 8KG 20KG
GYM-40KW 20KG 40KG
GYM-60KW 30KG 60KG
GYM-100KW 50KG 100KG
GYM-160KW 100KG 200KG
GYM-200KW 150KG 300KG
GYM-250KW 200KG 400KG

 

The parameters of the GYMD-250KW:

Model GYMD-250KW (Three phases)
Work power 340V-430V
Maximum input current 375A
Output power 250KW
Fluctuating frequency 1-81KHZ
The flow rate of cooling water 0.08-0.16Mpa 12L/Min
Water temperature protection point 50C
Product size main: 1090*650*1610MM
Net weight main: 258kg

 

How to choose an induction melting furnace?

 

When melting different kinds of materials will choose the different induction melting systems, in total, you can refer to the following standards to choose the suitable induction melting furnace.

The relative power of a high melting point in metal materials is larger, and the relative power of a low melting point is smaller; Low resistivity selection of power, high resistivity selection of power is small. Also, the longtime continues working time, the larger the induction melting power should choose. The faster the heating speed requests, the need to choose larger induction melting furnace power levels.

You can Please let our team know your melting material and melting speed requests so that we can suggest you the complete induction melting systems. Thanks.

 
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induction melting furnace

induction melting machine

 

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APPLICATIONS OF INDUCTION MELTING:

  • Non-ferrous metal induction melting: mainly used in induction smelting steel, alloy steel, special steel, cast iron, and other ferrous metal materials as well as stainless steel, zinc, and other non-ferrous metal materials smelting, can also be used for copper, aluminum and other non-ferrous metal smelting and heating, heat preservation, and can be operated in tandem with the blast furnace.

 

  • Used to induction forging heating: used in bar, round steel, square steel, steel plate of the heating, temperature, quenching material online heating, local heating, metal forging online (such as connecting rod, gears, half shaft bearing forging), extrusion, hot rolling, shear heating, heat spraying, in front of the hot assembly and overall metal materials of tempering, annealing, tempering, etc.

induction melting

 

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THE ADVANTAGES OF THE INDUCTION MELTING FURNACE:

 

Reduce energy costs

  • Induction Melting is cleaner, energy-efficient, and a more controlled process compared with most other means of melting metal.

 

  • With induction heating, it's not uncommon to be able to convert 90% of your energy to heat in the part. By comparison, a batch furnace is typically only 45% energy efficient. It's also common to keep ovens operation 24/7 so it's ready whenever you need to heat. They readily available heat comes at a cost.

 

Improve Productivity

  • Induction heating can provide significant productivity improvements. It’s not uncommon for induction systems to allow the heating time to be reduced by 50% and can be produced with 90% efficiency. Just as important though, is to recognize that the operator has been taken out of the equation, and can now work on other tasks during the induction heating. This may be set up for the next operation, inspection, or work on another independent activity.

 

Safety, “Green Operation” and Ease of Operation

 

  • Three words: Eliminate Open Flame. That’s enough reason alone for many companies to make the switch to induction. Combine that with eliminating smoke, waste heat, and noxious emissions, and you have a solution to improve your workplace conditions.
  • Many companies also have objectives for “Green Operation”. Induction heating does not burn traditional fossil fuels and does not pollute the environment.
  • Induction heating is incredibly simple to operate. Your operator’s skill is no longer going to be the critical factor for the quality of your parts! Whether you use pre-set programs, closed-loop temperature control, or a PLC, an induction system can produce quality, consistent parts, with no dependency on your operator’s skill.

Improve Quality

 

  • Induction heating creates a highly repeatable process with low variability. The induction heating process is controlled by a few variables, most of which can be fixed. By eliminating these sources of “special cause variability”, we achieve a consistent result. Here are the primary sources of variability
  • Power and Time: How much power and how long we heat are easy variables to control with the use of programs on the equipment
  • Coil: The coil is fixed
  • Part: The actual part can create variability in two ways:
  • Actual variations in the part itself. If your part has loose specs and dimensions, you may see differences in how the part heats. However, you will likely see this with all heating methods.
  • Changes in how the part is positioned within the coil. By fixturing the part in the coil, we can control the impact of positioning.

The most significant source of variation for most processes is the operator. With induction, we remove the operator from the process entirely. Once you fix the remaining variables (power and time, coil, part), we are left with only common cause variability, resulting in a more consistent heating result every time.

 

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GY Technology Corporation History

 

GY Technology Corporation was founded in 1996. The company was started with the main objective of providing superior service and innovative products for the induction melting and heating industry. GY had developed many years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency, ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing, and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatment needs. The latest DSP+FPGA all-digital control system products provide more professional, more accurate solutions and high-quality personalized products for many users on the road of innovation, transformation, and transformation breakthroughs.

 

How your business can benefit from our services

 

Implementing a GY induction solution will help reduce manufacturing costs, increase energy efficiency, improve safety and meet lean manufacturing objectives. Our technical support and maintenance services include preventative maintenance, equipment start-up and training, on-site or in-house repairs, and extended warranties. Above all, our team will help find solutions for the most complex heating applications and manufacturing system requirements.

 

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