Quick and Precise 100KW Industrial Induction Brazing Equipment For Tubes And Pipes
INDUCTION BRAZING MACHINE:
Induction Brazing is a method of joining two pieces of metal together with a third, molten filler metal. The joint area is heated above the melting point of the filler metal but below the melting point of the metals being joined; the molten filler metal flows into the gap between the other two metal pieces by capillary action and forms a strong metallurgical bond as it cools. Of all the methods available for metal joining, brazing may be the most versatile. Brazed joints have great tensile strength – they are often stronger than the two metals being bonded together.
THE TECHNICAL PARAMETERS OF THE GYS-100AB:
| Model | GYS-100AB (Three phase) |
| Work power | 340V-430V |
| Maximum input current | 150A |
| Output power | 100KW |
| Fluctuating frequency | 10-50KHZ |
| Output current | 400-4000A |
| The flow rate of cooling water: | 0.08-0.16Mpa 10L/Min |
| Water temperature protection point | 50C |
| Product size | main : 790x695x1060mm |
| transformer : 865x420x650mm | |
| Net weight | main : 123kg |
| transformer : 84kg |
MAJOR FEATURES:
THE ADVANTAGES OF THE INDUCTION BRAZING:
1. Induction brazing is a process where an AC electromagnetic field is used to generate energy within the part, causing heating at the surface and sub-surface areas of the part due to Joule effect (I2R power losses: where I is current density induced in the part by the electromagnetic induction field and R is the electrical resistance of the part). Therefore, the amount of energy put into a part can be controlled very precisely, assuming the part is consistently and accurately positioned relative to the inductor, making for a very controlled brazing process.
2. Induction brazing is easily automated and lends itself to both single-piece flow (Just-in-time processing) and high volume parts brazing.
3. Induction brazing is energy efficient because power is used only during the brazing process. Depending on the material system being soldered/brazed, up to as much as 80% of the input energy goes directly to the part, which is more efficient than other traditional heating processes.
4. Induction heating, when used in combination with protective atmosphere chambers, allows for fluxless brazing of part assemblies with copper, nickel, and some silver braze alloys. Typically, the only alternative to induction fluxless brazing is vacuum or other controlled atmosphere furnace brazing, which requires a significantly larger capital investment. Plus, furnace brazing cycle times are significantly longer than induction brazing cycles (minutes to hours versus seconds with induction).
5. Induction brazing can be used for a wide variety of braze joint geometries and is not limited to simple or tubular shapes.
6. Induction brazing is capable of brazing large parts in a fraction of the time that can be achieved with gas torch brazing.
APPLICATIONS OF THE INDUCTION BRAZING MACHINE:
Induction brazing is broadly employed virtually any brazing task in industries such as electrotechnical industry, Appliance, automotive industry, tubes and pipes. Our Induction Brazing Equipment widely used in copper tube brazing, stainless tube brazing, aluminum tube brazing, components of electrical generator, saw and blade brazing, fittings and valves Brazing, even drill bit Brazing. We supplies integrated induction brazing production line with brazing solution for clients.
The GY company is the leader today in production of induction equipment both in the domestic and foreign markets. If you want to buy the equipment for metal hardening at a reasonable price, it is best to purchase products directly from the manufacturer, without overpaying to intermediaries.
In order to purchase the unit for metal hardening, the price for which will be reasonable, please contact the GY directly, and soon you will receive reliable and high-tech equipment.
The company also sells induction hardening units of various capacities that are manufactured in accordance with high quality standards.
The specialists of the company are always aware of the market trends, and consider the needs and desires of the client as much as possible. We will be able to create any of the most complex equipment in accordance with requirements of the customer, with the shortest possible time. The products of our company are consistently high quality, reliability and durability.
We also provide quality warranty service, and post-warranty service on mutually beneficial terms.
