DSP 40KW 100KHZ-200KHZ Induction Brazing Equipment For Brazing Copper Brass Aluminum
INDUCTION HEATING
Induction heating is a fast, efficient, precise and repeatable non-contact method for heating metals or other electrically-conductive materials. The material may be a metal such as brass, aluminum, copper or steel or it can be a semiconductor such as silicon carbide, carbon or graphite.
GY indcution heating had developed about 27 years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency, ultrahigh frequency induction heating machine, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatment needs.The latest DSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation breakthroughs.
Power Requirements:
The power required to heat your work piece depends on:
After we determine the power needed to heat your work piece we can select the correct induction heating equipment taking the coil coupling efficiency into consideration.
The parameters of the DSP 40KW 100KHZ-200KHZ Induction Brazing Equipment For Brazing Copper Brass Aluminum:
| Model | GYUH-DSP-40AB (Three phase) |
| work power | 340v-430v |
| input current | 60A |
| Fluctuating output power | 40KW |
| fluctuating frequency | 100-200KHZ |
| the flow rate of cooling water | 0.15-0.3Mpa 7.6L/Min |
| water temperature protection point | 40C |
| product size | main :940x580x1020 mm |
| transformer :870x430x750 mm | |
| net weight | main : 115 kg |
| transformer : 76.5 kg |
The advantages of the DSP induction heating machine:
1. Small size, light weight, no high pressure equipment, small footprint and movable operation;
2. Less power consumption and saving cooling water;
3. Fast heating and less oxide layer;
4. According to the size of the power, the frequency band is divided into a variety of models, customers can be selected according to the process requirements, in order to obtain a satisfactory performance price ratio;
5. The installation is simple, easy to operate, the user only needs to take 10 minutes to learn the entire operation process;
6. Fault detection and protection features complete:
The perfect fault detection and protection circuit monitors the faults of water shortage, overheating, overvoltage, overcurrent and lack of faults in real time, and responds quickly. The cause of the fault is displayed on the display screen at the right time, and the indicator light is synchronized; in addition, it can also be output by the output port. Relay signal for external system coordination work.
7. Resonant frequency automatic tracking system:
It completely solves the shortcomings of analog system frequency tracking and ensures the stability of IGBT resonant system; it can keep the output current or power unchanged even if the power grid fluctuates, and ensure that IGBT always works at zero current switch (ZCS) under any working condition. In the state, the IGBT is in the best working state, the power consumption is the smallest, and the whole machine is the most efficient;
8. Friendly man-machine interface:
Human-computer interaction can be selected in a variety of ways, LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose as needed; from the function realization and operation settings, the traditional mechanical button panel is fully covered. Make operation and maintenance easier, more intuitive and more convenient;
9. Hardware isolation interface:
It is compatible with existing PLC on the market, which is beneficial to customers' functional transformation of existing PLC systems and further expansion of automation systems.
10. Remote communication interface:
With RS-23Z/RS-485/CAN communication interface, it can realize multi-machine network monitoring and control. The default RS485 adopts the common MODBVS communication protocol; 4-20MA or 0-10V interface can support closed-loop control with external system, such as temperature Closed loop control system.
11, zero power start: zero voltage output of start and standby, no need for false load support.
12, working mode: you can choose constant current, or constant power, you can also do constant voltage source output.
13. The device is equipped with a conspicuous red emergency stop button. When an emergency occurs, you can quickly press this button.
Stop the equipment work and use it to achieve protection measures.
14. The internal components of the equipment are reasonably laid out, and the main control circuit board is placed on the weak current side to avoid interference of the strong electricity to the control circuit and improve the control precision;
Induction Brazing is a process in which a filler metal is melted and flowed into a joint to connect two or more metal items at a high temperature. Induction Brazing differs from welding in that brazing does not involve melting of the pieces being connected. Induction Brazing differs from soldering in that soldering is performed at a lower temperature.
In the past, brazing projects were completed either by using a hand-held torch, which required a very skilled worker with a steady hand, or in large batches using a furnace. Today, induction brazing, a precise process that heats only the braze points and the brazing alloy, is a faster, safer and more efficient method – especially if your shop produces in large volumes and incorporates a level of automation. That said, manufacturing outfits that braze in smaller quantities can also benefit from induction brazing thanks in part to a handy tool called a brazing pistol.
Induction brazing systems and processes
Precisely controlled, powerful generators from GY provide fast and accurate heating, ensuring that your production process can enjoy these benefits. Whether your workpieces are large, medium or small, in the plant or in the field, GY makes an induction brazing generator to meet your specific needs. Each system is manufactured to improve your part quality as well as increase the speed and efficiency of your manufacturing process. GY manufactures several categories of induction heating generators for a wide variety of processes and applications. They are easy to setup and use. They all come with:
GY offers solutions for induction brazing workpieces with the following materials:
Since 1996 GY has manufactured induction power supplies and induction heating coils in Guangdong, China. Our skilled technicians and application engineers have more than 20 years of experience designing and manufacturing customized solutions for specific production applications and parts as well as unique manufacturing environments. We can custom design a system to match your workpiece – large or small. Our power supplies are rugged and flexible enough to be used in your shop or in the field, in remote locations or tight spots.
GY offers a complete range of aftermarket services because we know that sharing technical knowledge and hands-on experience is just as important as selling quality equipment and tools. Our staff will work hard for you – from project concept through design and manufacturing, equipment commissioning, trouble shooting and maintenance as well as employee training. Our goal is to make your job easier, more cost effective and efficient, and to nurture a long-lasting, mutually beneficial, working relationship
