380V 3 Phase Induction Brazing Equipment Water Cooling Multifunctional

Fast and Quick Heating Induction Brazing Machine For Stainess Steel To Titanium

Induction Brazing Machine

Induction Brazing, a popular induction heating application, is the process of joining two or more pieces of metal or ceramic material with a molten filler metal such as silver, aluminum alloy or copper. Brazing requires a higher temperature than soldering but produces a very strong bond which withstands shock, vibration and temperature change. Brazed joints are both liquid- and gas-tight and provide good electrical conductivity. An induction brazing machine quickly delivers highly localized heat to minimize part warpage and distortion. Brazing in a controlled vacuum or in an inert protective atmosphere can significantly improve overall part quality and eliminate costly part cleaning procedures.

Power Requirements:

The power required to heat your work piece depends on:

• The mass of your work piece
• The material properties of your work piece
• The temperature increase you require
• The heating time required to meet your process needs
• The effectiveness of the field owing to the coil design
• Any heat losses during the heating process

After we determine the power needed to heat your work piece we can select the correct induction heating equipment taking the coil coupling efficiency into consideration.

The Parameters of the 380V 3 Phase Induction Brazing Equipment Water Cooling Multifunctional

ADVANTAGES OF THE INDUCTION BRAZING MACHINE

Induction Brazing In addition to the general benefits induction heating brings to virtually any heating process, there are very specific reasons to use induction heating for industrial brazing. These include selective heating, better joint quality, reduced oxidation and acid cleaning, faster heating cycles and more consistent results.

• SELECTIVE HEATING

Induction heating can be targeted to provide heat to very small areas within tight production tolerances. Only those areas of the part within close proximity to the joint are heated; the rest of the part is not affected. Since there is no direct contact with the part, there is no opportunity for breakage. The life of the fixturing is substantially increased because problems due to repeated exposure to heat (such as distortion and metal fatigue) are eliminated. This advantage becomes particularly important with high-temperature brazing processes. With efficient coil design, careful fixturing and consistent part placement, it is possible to simultaneously provide heat in different areas of the same part.

• BETTER QUALITY JOINTS

Induction heating produces clean, leakproof joints by preventing the filler from flowing into areas that it shouldn’t. This ability to create clean and controllable joints is one of the reasons that induction brazing is being used extensively for high-precision, high-reliability applications.

• REDUCED OXIDATION AND CLEANING

Flame heating in a normal atmosphere causes oxidation, scaling and carbon build up on the parts. To clean the parts, applications of joint-weakening flux and expensive acid cleaning baths have traditionally been required. Batch vacuum furnaces solve these problems, but have significant limitations of their own because of their large size, poor efficiency and lack of quality control. Brazing with induction reduces both oxidation and costly cleaning requirements, especially when a rapid cool-down cycle is used.

• FAST HEATING CYCLES

Because the induction heating cycle is very short in comparison to flame brazing, more parts can be processed in the same amount of time, and less heat is released to the surrounding environment.

• CONSISTENT RESULTS

Induction brazing is a very repeatable process because variables such as time, temperature, alloy, fixturing, and part positioning are very controllable. The internal power supply of the RF power supply can be used to control cycle time, and temperature control can be accomplished with pyrometers, visual temperature sensors or thermocouples.

The GY company is the leader today in production of induction equipment both in the domestic and foreign markets. If you want to buy the equipment for metal hardening at a reasonable price, it is best to purchase products directly from the manufacturer, without overpaying to intermediaries.

In order to purchase the unit for metal hardening, the price for which will be reasonable, please contact the GY directly, and soon you will receive reliable and high-tech equipment.

The company also sells induction hardening units of various capacities that are manufactured in accordance with high quality standards.

The specialists of the company are always aware of the market trends, and consider the needs and desires of the client as much as possible. We will be able to create any of the most complex equipment in accordance with requirements of the customer, with the shortest possible time. The products of our company are consistently high quality, reliability and durability.

We also provide quality warranty service, and post-warranty service on mutually beneficial terms.