Induction quenching machine is a type of induction heating machine that utilizes an alternating current (AC)power source to generate high-frequency magnetic fields which are used to heat the metal material. It is a closed-loop system, designed to heat and quench metal materials quickly and efficiently.
It is a popular choice for its numerous applications, mainly steel processing, casting, and forging. It’s also widely used in metallurgical, electrical, automobile, machinery manufacturing, and many other industries.
The principle behind the induction quenching machine is to use an electromagnetic field generated by the coil to heat the workpiece, and then the workpiece is cooled rapidly by water or air to achieve the processing effect.
Induction quenching equipment is a specialized machine that is designed to heat and cool metal materials quickly and efficiently. The key features of this equipment include a powerful induction power supply, a load line, a capacitor, a transformer, an inductor, a quenching system, a machine tool and precise temperature control.
The induction power supply is the heart of the induction quenching equipment, providing the high-frequency magnetic field required to heat the metal material. The load line is used to monitor and control the heating process while the capacitor stores energy and releases it during the heating process to maintain a stable temperature. The transformer adjusts the output voltage and current of the induction power supply for precise control over the heating process, while the inductor generates the high-frequency magnetic field needed to heat the metal material.
The quenching system is responsible for cooling the metal material after it is heated. It can be either direct or separate, with direct quenching allowing for concurrent heating and cooling. The quenching system is built into the inductor by constructing a spray quench ring with quench holes facing the rotating part placed around a multiturn coil. The machine tool holds and rotates the metal material during the heating and quenching process for an even heat.
Lastly, the induction quenching equipment has a precise temperature control system to maintain a constant temperature. This ensures consistent quality of the finished product.
| Name | Parameter |
|---|---|
| Product Name | Induction Quenching Machine |
| Safety System | Emergency Stop Button |
| Heating Mode | Induction Heating |
| Quenching Precision | ±0.1mm |
| Quenching Mode | Induction Quench Process Unit |
| Quenching Speed | 0-20m/min |
| Power Supply | AC380V/50Hz |
| Control System | DSP+FPGA Full Digital Control |
| Temperature Control | Digital Display |
| Input Voltage | 3 Phase |
Induction quenching machines are widely used in various industries for heat treatment of metals and alloys. The five common applications of this machine are hardening of steel, tempering of steel, case hardening of steel, heat treating of non-ferrous metals, and research and development.
Hardening of steel involves heating the steel to a certain temperature before rapidly cooling it with either oil or water. Tempering of steel is a process to reduce its hardness while still maintaining its strength and toughness. It is usually done after hardening. For case hardening of steel, heat is used to increase the wear resistance of the steel and then cooled slowly to allow carbon to diffuse into the surface, creating a hard case.
Heat treating of non-ferrous metals such as aluminum, copper, and brass is done similarly to those mentioned above, but the temperatures and quenching media used may be different. Induction quenching can also be seen in research and development settings to study the effects of heat treatment on different materials and to develop new heat treatment processes.
We provide comprehensive technical support and service for our Induction Quenching Machine. Our technical support team is available 24/7 to provide our customers with the best service and advice.
Our team of experienced professionals can provide on-site installation and commissioning of the Induction Quenching Machine. We can also provide remote installation and commissioning services for customers who are unable to send personnel to the site.
We offer a range of maintenance services for the Induction Quenching Machine, from regular preventative maintenance to major repairs and overhauls. Our team of experienced technicians is on hand to provide the best advice and service.
We train customers on the operation and maintenance of the Induction Quenching Machine. We can provide on-site or remote training, depending on the customer's needs.
Our customer support team is available 24/7 to provide our customers the best service and advice. We can provide technical advice, troubleshooting assistance, and solutions to any issues that may arise.
