Industrial Induction Quenching Machine Heating System For Hardware Tools

Industrial Induction Heating System For Hardware Tools Induction Surface Quenching

INDUCTION SURFACE QUENCHING:

Induction surface hardening: the process of quenching only the surface of the workpiece.

Purpose: The martensite structure is obtained within a certain depth range on the surface of the workpiece, and the core still maintains the structure state of quenching and tempering or normalizing before surface quenching to make the surface layer of the workpiece hard and wear-resistant, and the core retains enough plasticity and toughness.

Parameters: Depth of hardened layer and hardness gradient. When determining the depth of the hardened layer and the hardness gradient, the surface hardened layer should be matched with the load stress distribution of the workpiece.

THE PARAMETERS OF THE INDUCTION QUENCHING MACHINE:

Induction hardening process in which the surface of the workpiece is heated and rapidly cooled by the thermal effect generated by the induction current passing through the workpiece.

The basic principle of induction heating

• Physical phenomena such as electromagnetic induction, eddy current heating, and hysteresis heating, as well as the distribution characteristics of alternating electricity in conductors, are utilized.
• When an alternating current flows through the inductor, an alternating magnetic field of the same frequency will be generated around it. Under the action of the alternating magnetic field, an induced electromotive force will be generated in the workpiece, thereby generating an induced current with the same frequency and opposite direction as the inductor, that is, an eddy current. Eddy current is converted into heat energy due to the resistance of the workpiece itself, thereby heating the workpiece, also known as eddy current heating.

APPLICATIONS OF THE DSP INDUCTION QUENCHING MACHINE:

• The gear hardening machine has the functions of continuous induction quenching, simultaneous quenching, piecewise continuous quenching, piecewise simultaneous quenching, and so on. It is mainly used for surface quenching of shaft parts such as half shaft, drive shaft, camshaft, spline shaft, gear shaft, and so on, and induction quenching of gear, ring, sprocket, and plate parts.
• According to different heat treatment parts, choose different induction hardening processes, normally for smaller gears always choose the whole gear induction hardening process, and for larger gears always choose the gear single tooth induction hardening method.

What is the metal performance after induction surface hardening?

ADVANTAGES OF DSP+FPGA INDUCTION HEATING EQUIPMENT:

1. FAST HEATING

• The minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).

2. WIDE COVERAGE OF HEATING

• It can be used to heat various metal parts (replace removable induction coil as per different operating switches).

3. EASY INSTALLATION

• It can be used once it is connected with a power source, induction coil as well as water supply pipe and rising pipe; it is small in size and light in weight.

4. EASY OPERATION

• You can learn to operate it within several minutes.

5. FAST START-UP

• It can be started to perform heating operation on condition that water and power supply is available.

6. LOW POWER CONSUMPTION

• Compared with conventional vacuum tube high-frequency equipment, it can save power by approximately 70%. The smaller the size of the workpiece is, the lower the power consumption would be.

7. HIGH EFFECTIVENESS

• It has such features as uniform heating( it is applicable to adjust the spacing of the induction coil to ensure the appropriate temperature as required by each part of the workpiece), fast warming, and limited oxic horizon, and can guard against any waste after annealing.

8. COMPREHENSIVE PROTECTION

• It has such functions as overvoltage, over-current, overheat and water shortage alarm indication as well as automatic control and protection

9. CONTROLLABLE TEMPERATURE

• Controllable temperature: it is applicable to control the temperature for the heating workpiece as per the preset heating time, and the thereby control the heating temperature at a certain technical point.

10. COMPREHENSIVE FULL-LOAD DESIGN

• 100% full load design, it can work continuously for 24 hours.

11. SMALL SIZE AND LIGHTWEIGHT

• Small area, saving workshop space, good work environment, environmental protection, energy saving, safety, no noise, exhaust gas, dust and other emissions.

12. ELIMINATION OF HIGH VOLTAGE

• It requires no step-up transformer which may produce approximately ten thousand voltages, and thus can ensure maximum safety.

OUR SERVICE:

As a professional manufacturer of induction heating equipment, GY can realize the production of special application equipment in different fields such as heating, melting, and forging. quenching, annealing, tempering, and a wide range of power supplies. The company's service products also include cooling equipment, measuring and control systems, and loading and unloading equipment.

Pre-sales, each project organizes a professional "I+ I"-"sales + technology" team to communicate with the user in-depth, fully understand the process requirements, and jointly develop a solution with the user. And tailor-made personalized products;

In the sale, the original "angle conversion thinking mode", after a comprehensive in-depth understanding of the early stage, is replaced with the user's location to think about the solution, using the accumulated professional experience to conduct field testing, before and after the process comparison, and keenly aware of the process. Continue to improve the space and propose reasonable upgrade solutions;

After-sales service, using the online+offline after-sales service model, combined with unique: customization, design personalized products that meet customer needs and life-long maintenance system; immersion: a deep understanding of the work site process requirements, design the optimal heating plan, and real Restore the application environment, reduce the error of equipment recommendation and configuration; action: make modular guidance materials according to different needs, to ensure that the user can communicate without an engineer in the operation and use of the equipment and post-maintenance, and the technician can not be on site. It's also like being on the scene. In the development of the company, we firmly believe that good after-sales service is the cornerstone of the survival of the company, so the company always regards the concept of "creating value for customers" as the top priority of its business strategy.

GY's global after-sales service team serves the world. Our extensive after-sales service also includes on-site training and technical seminars, spare parts consultation and 24 hours a day, 365 days a-year to provide you with a technical consultation hotline. In addition to the newly purchased equipment program, we also provide customers with economical old equipment upgrade and transformation services. The remote video service can provide customers with direct and targeted solutions in a time when equipment fails.